Cadillac 429 rebuild

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Vehicle wiring can suck my nuts! That's over 20 metres of copper cored bull****....never again!

Thankfully the relay board was already set up I just had to work out which was which and trace them back before labelling but it was still an arse of a job! :mad:

Anyway 15 switches and four keys are accounted for. Theres three keys and four switches needed to start the engine and all the important electrics are set up on fused relays i.e. headlights, side lights, EWP, fuel pump, fan etc


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That will be fun to fault find ;)


deja vu?

Be reet :p I's hopefully done it right first time round :eek: that'll make a change if I have :D



On the plus side it does mean my series is now having a 21st century wiring upgrade with relays unlike the old system!
Not going to cut the old lot out I'm just going to leave it cable tied to the side of the wings and bulkhead as I don't see the point in removing it. Still need some parts of it like the power to indicators and horn
 
omessy....(imho!!) not yours but many colours.

all you need is red,black,brown and white

and lots of numbered slip on tags.

red +ve to batt
black gnd
brown switched gnd
white switched +ve

looks good, is what commercial equiipment uses now...
 
omessy....(imho!!) not yours but many colours.

all you need is red,black,brown and white

and lots of numbered slip on tags.

red +ve to batt
black gnd
brown switched gnd
white switched +ve

looks good, is what commercial equiipment uses now...
That's how I usually work. Yellow and green for earth then brown for live bit I got fancy
 
opps...hyjack alert






















sorry..bored...got engine all fitted up.oils and collent in..batts flat.....no start..poooooh..
 
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Because I know what fits inside the bellhousing......

Crank adaptors being made up next week, no need to change flywheels as I'm ordered one with the and the adaptor plate for the bellhousing doesn't change a thing
 
Right! Done a bit of measuring today and got some measurements off others!


So start with the other measurements. The series transmission is 27" (from earlier)



The series transmission plus a Rover V8 is 56.5" (gives an engine length of 29.5")
The series transmission plus a 2.5NA is 59" (gives an engine length of 32")



Now onto my measurements! I mocked up the LT230 and SM420 combo today using blocks of wood and a spirit level to get everything lined up, I then also measured the ZF box to see if that was any better.


Due to the shape of the SM420 with its large reverse gear bulge on the drivers side this does mean its a little awkward to fit as I cant slide it right next to the transfer case, this means it has to be offset forwards by about 5"

So onto the measurements (I'm rounding up on the 420 to 11 rather than 10.7 for ease)!

429;

Rear face to end of crank = 27 3/16ths
Bellhousing adaptor = 1/2

Total = 27 11/16ths


The SM420 plus extras is;

Gearbox itself = 11
Bell housing = 6.5
LT230 = 11.5
SM420 - LT230 = 5 (this might be less, I think I miss measured tbh the gap looked a lot smaller)

Total = 34.5


Now the ZF box doesn't have the massive bulge for reverse gear on the drivers side meaning the LT230 can actually butt right up to the output on the box so....


ZF = 14.5
Bell housing = 6.5
Adaptor/mounting plate = 1/2
LT230 = 11.5

Total = 33



SM420 and 429;

27 11/16ths
34.5

Total = 62 1/16th


With the ZF box the overall length of the engine and transmission will be;

33
27 3/16ths

Total = 60 3/16ths


So the ZF set up would be 1 7/8ths shorter than the SM420 set up



This leaves me with a decision to make now, personally I still want to use the SM420 with the 429 as its a tougher box and has the granny gear so I'm going to make up the adaptor plates next week so I can do a mock up bolt in job and check for prop length on the Muncie and as long as we're over 16" then its good to go!

I don't need to raise the suspension anymore as I've found a rear oil pick up pipe for the 429 which means I can use a rear sump too leaving nothing to hit the front axle (the front piece will have a plate welded between the rails to protect)


Now there will also be no need for a flywheel spacer, I have acquired a nodular iron flywheel which can be machined to fit the crank pattern on the 429 so no adaptor to add extra leverage and potential crank damage.
The flywheel is off a 502 Chevy and is brand new, however it is for an externally balanced engine so this will be zero balanced with a clutch (Either Hays Supertruck or Centreforce dual friction)


As the crank will be getting drilled and as I need to remove the sump anyway to modify it and fit the new rear sump pick up I'll also take this chance to replace the shells with new Federal Mogul ones (£220 shipped via 5 day guaranteed delivery and customs paid from the states)
The timing chain was already sorted so this is fine it can stay put, I'll also drill out the two snapped water pump bolts and try and either re tap or helicoil them




Anyway have some pics




Knackered LT230 input gear (got a crossdrilled one to go in)










Inside the box






The series with its door tops on






Decided to take the top off the SM420 and have a gander.......











Fixing the gear stick with a bit of clothes hangar......the original pin had been removed at some point








And the box complete




 
So after a little shopping about it turns out I can get a refurbished crank shaft with a set of undersized bearings for £382.85 (£506.75 with international priority shipping so it'll be here with customs paid by the 14th)

Its either that or buy the con rod set and a main set at £180.76 and full con rod set for £113.95, both again from Federal Mogul which with priority shipping comes in at £365.86


So it turns out they're not actually charging all that much for the crank and if I was to buy that then it'd also mean that I'd have matched bearings ASAP instead of having to work out what size I currently have in there and ordering to match as by the time I have the crank polished etc it'd probably come in at more than the new crank......
 
Made the most of being up so ridiculously early for once!

Mocked up the box and transfer again to see if I could get it any closer! With a little wiggling I managed to get it to 33" overall length as a best with the Muncie

Off to uni now but will be back later to do a little more measuring before I start work on the box adaptor on sunday evening........looking forward to using a plasma cutter :D
 
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