Ignition/steering lock problem

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brian47

Well-Known Member
A few days ago my ignition lock wouldn’t turn. Ah ha I thought, steering lock sticking it, just wiggle the steering wheel back and forth and it’ll free up. Oh yeah? No such luck.

When I did get the lock to turn, after much wiggling of the key and not an insignificant amount of foul language I was able to drive home and take a better look. I found that applying some pressure to the key while wiggling it up and down did release the lock, and that method is currently giving me access until a new lock can be delivered and fitted.

The jamming of the lock is nothing to do with the steering column lock, but more a problem with the actual barrel of the lock itself; the key goes almost to it’s full extent into the lock, but not quite all the way, not enough to enable the lock to turn. Closer examination of the trouble and much searching on Google, it would seem to be a pretty well known problem.

When the key is pushed into the lock, it has to pass through some brass gates which then set to high or low depending on the profile of the key which then allows the lock to turn. With age, some of these gates can become worn and/or damaged, particularly the very last one at the bottom of the barrel. I tried to clean up the workings of the lock by injecting some IPA into it, then gave it a squirt of PTFE dry lube with no success.

There would seem to be at least four ways of dealing with the problem:

A new lock set from LR, matched to the VIN of the vehicle but that costs about £260 and can take up to a fortnight since they have to order the assembly from France.

Removing the lock and taking it to pieces to remove those little brass gates; that can involve drilling out a small rivet, little springs flying everywhere and when it’s all back together, being able to turn the lock with anything …. Not an ideal solution from the security point of view.

Removing the lock and taking it to an auto locksmith for repairs, costs about £30 apparently, but I don’t know of one in this area, and how do I get there with the Disco unable to start ‘cos I’ve got the ignition lock in my pocket?

A new lock assembly from one of the sellers on that auction website; cost about £70. Downside the old key won’t fit so that’ll mean another key blade cut to fit to the two button fob or carrying two keys. A small price to pay and the supplier of the replacement lock does supply a blank blade for the purpose as well as two keys.

Since the old key would only be required to open the driver’s door using the EKA code in the event of a central locking fault I am tempted to get the blade cut.

Actual replacement of the lock assembly looks fairly straightforward, once the security bolts have been loosened off, others who have done the job reckon that a small cold chisel or a centre punch and hammer need to be used to drive the heads of the bolts to a point where they can be removed with a mole wrench or pliers …. Time will tell.

Others advise using a Dremel with a small disc in it to cut some screwdriver slots in the heads. Once that has been done it just looks like turning it off the steering column, unplugging it and fitting the new lock.
 
Yeh I've had this prob . I found it easy to remove the blots with a blunt tool and a hammer . Then I took all the brass keys out . Put all back together . While I had it apart I cut slots in the blots ready for the next time I need to take apart . If yours is just sticking a bit before you take apart try spraying some electric contact cleaner in lock . Don't use oil or wd40 that will only make the brass keys in lock stick more :)
 
Oh dear 12 paragraphs so far to much for me to read, phones are now ringing so back to work

Sorry about that but I hought I'd give members a bit more information than just "My lock is bust". But they are short paragraphs :D

Yeh I've had this prob . I found it easy to remove the blots with a blunt tool and a hammer . Then I took all the brass keys out . Put all back together . While I had it apart I cut slots in the blots ready for the next time I need to take apart . If yours is just sticking a bit before you take apart try spraying some electric contact cleaner in lock . Don't use oil or wd40 that will only make the brass keys in lock stick more :)

I had considered that but I don't like the idea of no security on the steering column and starter switch.
I was aware not to use WD40 in locks, I use just IPA as a cleaner and PTFE dry lube.
 
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eventually go for this one Ignition Switch / Steering Lock Discovery 2 98-04 Island 4x4 - Specialists in Land Rover and Range Rover Parts and accessories for all models. UK and worldwide mail order., and when you get to a tester set it on "always disarm with key" then you'll not need the EKA, also you can buy cheap uncut blade for your fob: New Land Rover Discovery 2 TD5 FreeLander Remote Car Key Replacement Spare Blade | eBay , cut it after the ignition key then go with the door key barrel to a locksmith to addapt it to the new key... you'll be sorted for less than £70 fully operational as new;) ...that's how i did
 
Sorry about that but I hought I'd give members a bit more information than just "My lock is bust". But they are short paragraphs :D



I had considered that but I don't like the idea of no security on the steering column and starter switch.
I was aware not to use WD40 in locks, I use just IPA as a cleaner and PTFE dry lube.

I only took out the worn / bent brass keys . Then cleaned it all up and put back together . The steering lock and key all still work as they should . And as my key would not even go into the ignition . And was looking at having to buy new lock . So with nothing to lose it was worth a go at fixing . Ended up taking me an hour or so 'and not a penny spent :)
 
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