Cold in N.Wales this morning and snow!!
Anyway, was brave and went outside to do some checks and here are the results.
Battery was disconnected over night. Showed 12.4v suggesting battery is good.
Connected battery, engine off, all wires connected:
Alt output to Alt shell = battery volts
Battery + to Alt shell = battery volts
Alt shell to ground = Zero
Ignition switched on, battery light on. Start engine, battery light off. Check battery voltage = 18.5v at fast idle (900rpm).
Switch on lights, heated rear screen, Air con. Battery volts at idle drop to 13.2v.
Leaving loads on, engine running:
Alt output to Alt shell = battery volts + 0.01v
Battery + to Alt shell = battery volts
Alt shell to ground = 0.01v - 0.03v
Don't know if any of that means anything.
Anyway, I increased the electrical load, switched on main beam and 4 spot lamps (55w each) and rear fog lamps - this limited battery volts to a maximum of 12.3v but obviously I couldn't drive around with all the lights on like that, I would get nicked on a motorway!!
Any thoughts peeps?