Why oh why do UK companies use AWG?
8 AWG = 8.4 mm2
4 AWG = 21.2 mm2
3 AWG = 26.7 mm2
2 AWG = 33.6 mm2
1 AWG = 42.4 mm2
0 AWG = 53.5 mm2
00 AWG = 67.4 mm2
Standard European sizes are 16/20/25/35/40/50/70 mm2 etc
As a rough rule of thumb cables are capable of carrying 7-8 Amps per mm2
On our split charging circuits/winch cables we use 35mm2 rated at 240 amps continuous
The comp winch boys tend to use 50 or 70mm2 cable
When it comes to the motoring/4x4 trade people claim all sorts of figures. How about a 600 amp jump lead for a tenner? Look
HERE
Sounds impressive doesn't it? 600 amps through 9 AWG??
9 AWG = 6.63mm2 Now IF those cables were copper it would be capable of about 50 amps. IF silver then about 53 amps, or brass about 15 amps. Why don't they mention the cable material? Those clips are sub 200 amp rated clips. YES it would take 600 amps before being a molten mess on the floor.
Back to winch cables get some decent 35mm2 cable with a maximum individual strand diameter of 0.4. Better cables are 451/0.30 or better still 1062/0.20 First number refers to number of copper strands, second number is diameter of individual strands The finer the strands the more flexible the cable is. Have seen cable with 0.9mm strands in. Would not want to thread that through any tight bends!
Get some good copper tube terminals on your cable as well
HTH
Brendan