After firing a new fuel filter to mine (Fram) it took a while to start, take no notice of the 5 times thing in the handbook.
Mine eventualy went after a good number of purges and keeping the throttle on trhe floor with **** loads of black smoke when it did fire.
Make sure filter is on tight enough and not letting air in.
You can be absolutely sure a loose filter will NOT let any air in.
However, it may let a whole lot of fuel OUT.
Priming and Starting a TD5 after an air ingress is a pain.
Rave says this, but where it says in 2. to wait three minutes, you carry out the throttle decking process till the squealing stops at the filter. The squealing noise is AIR in the fuel. The fuel pump sends nearly a gallon of fuel a MINUTE through to the cylinder head fuel gallery, and even at that it may take ten minutes or more to purge the air out enough to get the injectors primed and teh engine fit to run. THEN you need to turn it over on the starter for quite a while to get the crazy injectors working.
So, from RAVE ...
If the vehicle runs out of fuel, or the fuel level is so
low that the fuel system draws air into the fuel rail,
the fuel rail will need to be purged before the engine
will start. This can be achieved by following the
procedure below.
If this procedure is carried out on a vehicle that
has not run out of fuel or otherwise drawn air into
the fuel rail, it can lead to the engine flooding and
failing to start.
Purge
1. Turn the ignition switch off and wait 15
seconds.
2. Turn the ignition switch to position II and wait 3
minutes (this ensures that the fuel system
purges all the air from the fuel rail within the
cylinder head).
3. Fully depress the throttle pedal.
4. Keeping the throttle pedal fully depressed,
crank the engine.
5. As soon as engine speed exceeds 600 rev/min,
release the throttle pedal and the ignition
switch.The engine must not be cranked
continuously for more than 30 seconds at
any one time.
6. If the engine fails to start, repeat the above
procedure.
It sounds brutal, but it is common in diesels to have to keep the starter engaged for a while even though the engine is coughing and spluttering and smoking.
You should try starting an old tractor on a cold morning! One of two things will happen:
1. the engine will fire up before the battery goes flat.
2. the battery goes flat before the engine starts.
CharlesY