hi hope someone can help.
a misfire appeared a few days ago now it just about starts.
i changed the fuel filter just in case, no change
so tomorrow i am changing the injector harness and am hoping this might cure it but i am not to hopeful.
any ideas would be appreciated
regards
steve
Hi Steve,
My Disco TD5 (73K miles) was like this until yesterday.
I had all sorts of problems for a while.
First the fuel pump failed so I fitted a new one.
It was still getting sluggish to start, and VERY smoky on start up. I was beginning to blame this on my reclaimed-oil fuel ... but read on.
I took the ECU out and the red plug was full of oil. I cleaned it, and that day only, it started and ran a lot better, but not right. Next day back to smoke and VERY slow to start.
Then as the fuel pressure regulator had been leaking for a while, and the starting problem and SMOKE from the exhaust got really bad, so yesterday afternoon I fitted a new fuel pressure regulator. What a HELLISH job. If someone knows an easy way to do these, I want to hear it.
It made no difference except the fuel leak stopped. So, I then took the cam cover off the engine, and one by one took out the injectors, cleaned the carbon off the tips, scraped them VERY clean especially in the recess around the tip (it fills with burnt carbon), filled the recess with blue Hylomar, cleaned the seat in the head ABSOLUTELY clean, and in about under 2 hours had all five injectors fitted with new washers and O-rings. Before fitting the O-rings I greased the groove for the O-ring with plain yellow grease, which helps the injector seat snug and not rip the O-ring, and crucially, assists the O-ring to UNTWIST itself after fitting. This is VITAL. Injector O-rings must NOT be twisted in their grooves - they may leak fuel up into the lube-oil system.
After a good session purging the fuel galleries, I switched OFF the key, THEN decked and held down the throttle (puts injectors in "bleed mode") and turned the key to starter, FIVE SECONDS and she's fired up, but SMOKING LIKE a wet grass bonfire. Once round the block (empty country roads) and smoke gone.
Today ... starts INSTANTLY, goes like a rocket, and NO SMOKE whatever.
So I CAN run on FREE reclaimed oils, filtered through my centrifuge.
Next time I won't waste any time over injector washers, and I will carry a full set in the car, as with three fuel filters and a few tools.
CharlesY