Td5 Crank Position Sensor Wiring

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Langers

Well-Known Member
Posts
3,162
Location
Kent or Shropshire
Hello people

Having a bit of a problem with my 2004 Td5 110.

During a recent gearbox change, I made a very common mistake and damaged the wiring connected to the crankshaft position sensor on the bellhousing.

The wiring snapped off leaving not much to work with, but I managed to fit a new plug (and new sensor to be on the safe side) using some crimp connections.

However, the engine now starts very intermittently - sometimes it will fire right up after half a turn, and sometimes will sit cranking for 5-10 seconds before firing.

I have read that there is supposed to be a third 'shielding' wire in this part of the loom - and it looks like mine has snapped off even shorter than the rest of the wiring, leaving only a few strands sticking out of the heatshrink.

Where does this shielding wire need to go to? Is it possible to extend it? Or am I going to have to replace the whole loom...?

Any help or input appreciated! :eek:
 
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