L322 L322 Curious Air Suspension Fault

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aaronjr01

New Member
Posts
9
Location
northern ireland
Hi everyone, I'm new here but I have been reading through the forum for a few months now. I'm hoping some more seasoned L322 owners can help me here, and also maybe help others. I run a Porsche Dismantling business in N.I, and thus am not too shabby when it comes to wrenching. Having swapped my 4.5L Cayenne with an engine knock for an £800 L322 4.4 M62 (that I purchased without viewing haha!) I have been enjoying bringing it back to life.

It had not been MOT'd in 4 years and mostly required a few suspension arms, brake strip and clean the rear sills/arches cut out and repaired. Got all that sorted, loving the beast but the Air suspension is still holding me hostage. Its the green one in the picture, I bought the black one too as a parts vehicle.

Air Suspension Initial Symptoms & Repairs:
Sagging Front left corner
System errors cleared with cheap reader, and replaced air strut with a used and tested strut.

It was then stuck in off-road mode, infact much higher than off-road mode.

Next step:
Brought the vehicle to local JLR specialist who installed x2 new front height sensors. Unfortunately they could not get the vehicle to lower from the extreme height after an hour with the computer and handed it back to me as there were no errors other than a CANBUS error, which cleared and did not come back.

Next:
From my parts car, which had a working suspension I replaced the air compressor, valve block beside the tank, ecu, exhaust valve in the boot. For good measure I also drilled a hole in the conical filter on the compressor, even though as far as I am aware that is mostly required on later models.

None of that worked or made any difference. The vehicle still seems to love sitting up really high at the front and giving no errors.

Next:
I started using INPA to run diagnostics as if it were an E53 X5. Doing this, i have been able to clear the soft and hard codes and manually decrease the height of the vehicle, also measuring the height at each corner and calibrating it. I have it sitting at the standard height.

Unfortunately it still does not adjust correctly and still has problems going down at the front. It will go down when manually told to do so but very slow. The continued fault that comes up is the "too much enegy required for one regulation....front axle"


I know that is a lot to read, but all advice and tips appreciated.
Aaron
 

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Ok had another read. Have you read @Saint.V8 's How to , on this issue. You'll find it in the archive forum.
Also 'too much energy', could be pointing to a hole in one or both of front bags. Not sure if you changed bags?
Other more techy types will be along soon.
 
I'm not sure if I have read Saint V8's how to, I clicked on his username but can't find the thread. (Sorry still getting used to navigating the forum).

The front left Bag has been changed, the front right has not. I'm leaning away from there being a leak as the vehicle never appears to drop height and this would not affect normal operation of decreasing height I presume.

I should add that, using INPA you can manually activate all of the valves. Everything seems to click or make a noise except for "CL Valve - front left". I still haven't been able to figure out what a CL Valve is.
 
Not sure I did a How To on this Goldie....but in anycase - slow lowering can be caused by a blocked exhaust 'silencer' should be under the cover near the compressor in the boot.

These have been known to cause slow lowering.

Generally when the error 'too much energy...' etc comes up, this usually means the compressor is running to long to complete the required operation, either due to it feeding a leak somewhere or the compressor is getting tired.
 
I'm not sure if I have read Saint V8's how to, I clicked on his username but can't find the thread. (Sorry still getting used to navigating the forum).

The front left Bag has been changed, the front right has not. I'm leaning away from there being a leak as the vehicle never appears to drop height and this would not affect normal operation of decreasing height I presume.

I should add that, using INPA you can manually activate all of the valves. Everything seems to click or make a noise except for "CL Valve - front left". I still haven't been able to figure out what a CL Valve is.
CL is Cross Link Valve I think - the pre 2004(ish) models has a crosslink valve behind the wheel arch liner (can't remember if it was pax or drivers to be honest).

This device was used to a) equalise pressures across the axle set and b) open in extreme offroading to make the independant suspension act like a solid beam axle of old....
 
I didn't know about the CL on pre 2004 models though. That may explain why I had a CL fault showing on a ECU I borrowed to test mine. Mines an 05 so maybe the borrowed ECU was older. OP has also replaced ECU @aaronjr01 what years are the L322s ? :)
 
Thanks for all replies so far.

Okay so, it makes sense that CL valve front does not make a noise when i activate it, because it does not exist. Both L322's are 2004, and neither have a valve behind the offside front arch liner.

I have replaced the exhaust silencer in the boot, and also tried it with the silencer off completely. No difference was made.

EDIT: The only items I have not replaced so far are- rear valve block, rear height sensors (although look fairly recent and read fine), rear bags, air tank and offside front strut
 
Not sure I did a How To on this Goldie....but in anycase - slow lowering can be caused by a blocked exhaust 'silencer' should be under the cover near the compressor in the boot.

These have been known to cause slow lowering.

Generally when the error 'too much energy...' etc comes up, this usually means the compressor is running to long to complete the required operation, either due to it feeding a leak somewhere or the compressor is getting tired.
I swapped the compressor from my parts vehicle which there was a receipt for it being new in 2018 so i think its in good health.
 
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