300 Tdi Rebuild

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I am not 100% sure what the thread is for the head bolts, so if you do go down the lifting eye route, get the correct thread type.

You can get lifting eyes without the shank, you may be able to use one of the short head bolts and a female lifting eye....just remember which ever you use, place a large washer under the lifting eye to protect the head surface.

I think they are called eye nuts.....get one with a thread size larger than the head bolt diameter - or drill out the thread in the eye (as a LEEA trained examiner - I didn't tell you that though!!)

stainless-steel-eye-nuts-.jpg
 
Don't know what the threads are. I've got a metric set of taps and dies, so I've tried them. They're not metric.
I'll have a search for female lifting eyes or eye nuts.
 
If you have a shufti here,

It reckons they be M10 &M12 not sure of the thread pitch tho.
Does your die kit not include a thread gauge?
http://www.allbrit.de/UNI.cfm?PAGE=748772&SPRACHE=EN
Cheers
Sadly not, neilly.
I've tried one of the smaller diameter bolts and it appears to be 10mm x 1.5mm. Went on easily by hand in the open position (not in wrench) did clean the thread a bit though.
My 12mm die is x 1.75mm and it doesn't fit the larger bolts.
 
Shame,

Well you can count the threads over 25mm and see what you get.

That will allow you to work out the thread pitch.

Cheers
 
From the Zues book:

Metric fine threads

M10 x 1.25
M12 x 1.25

metric coarse

M10 x 1.50
M12 x 1.75

Cheers
Good idea. I'll go have a count of the threads over a set measurement.

years ago i had to fit a complete set of helicoils after someone tried cleaning his threads with a std pitch tap

Did they realise in time or just couldn't torque the head down?
 
Right, I've had two bolts up against a measure. I'm cracking on a bit, my eyes are dim and my knees are knackered, so I used a magnifying glass :p
17 threads over 25mm, so they must be 1.5 pitch.(17 x 1.5= 25.5mm) Why does my tap and die set have a 1.75mm pitch die, typical :rolleyes:

a couple of the bolts stripped their threads on the last 60 degrees
At that point I bet he thought, 'Oh, sh@t' :(
 
Right, I've had two bolts up against a measure. I'm cracking on a bit, my eyes are dim and my knees are knackered, so I used a magnifying glass :p
17 threads over 25mm, so they must be 1.5 pitch.(17 x 1.5= 25.5mm) Why does my tap and die set have a 1.75mm pitch die, typical :rolleyes:

Diameter?

Cheers
 
Right, I've had two bolts up against a measure. I'm cracking on a bit, my eyes are dim and my knees are knackered, so I used a magnifying glass :p
17 threads over 25mm, so they must be 1.5 pitch.(17 x 1.5= 25.5mm) Why does my tap and die set have a 1.75mm pitch die, typical :rolleyes:


At that point I bet he thought, 'Oh, sh@t' :(
its 1.75 in your set as thats std for 12mm bolt 1.5 for m10 and 1.25 for m8
 
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