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  1. bongo1

    Rear door card + gas strut

    Can you fit a rear door gas strut and not cut your door card . I ended up cutting mine but rather it covered the strut and not cut it .
  2. bongo1

    BFG KO2 at or MAXXIS MT-764 mt

    My head is mashed searching forums and on google trying to decide which tyres to buy . BFG KO2 or MAXXIS MT-764 . Both have that aggressive sidewall look im after . some say BFG all day long others say MAXXIS Are MAXXIS ok on wet roads ? or dangerous . Are BFG rubbish off-road . I...
  3. bongo1

    speedo drives

    Ok i re-built a t/box out of 2 one a disco the other a DEF , to put on my DEF 300tdi with 238/85-16 tyres and my speedo read spot-on before i did all this , So i fitted a BLUE 20 tooth drive which should be correct . No miles out . mmm Then fitted a 21 tooth GREEN , after removing mine from the...
  4. bongo1

    speedo worm drives

    I recently rebuilt my transfer box lt230 mostly with new gears in a disco case , noticed today on the m/way a rare occurrence for me , but speedo said 70 but i was actually doing 65 , it was this 5mph out from 20 up . what have i done , as i had 2 boxes in bits , one a defender one a disco ...
  5. bongo1

    Wanted 300TDI DIAPHRAM HOUSING

    Hi im after a DEFENDER 300tdi diaphragm housing , Adjusting my smoke screw and the thread is stripped in the housing . so need another asap if anyone can help . thanks gerry
  6. bongo1

    mixing oil brands

    What are peoples thoughts on mixing different branded oils , but of the same spec ie 80/90 gl4 .
  7. bongo1

    R380 LEAK

    swapped my transfer boxes today lt230 for one i've rebuilt , i was going to change the r380 output seal but as it was bone dry in between the 2 boxes and not having the special tool i felt best left . But where the box joins to the alloy section , oil is running down what looks like from above...
  8. bongo1

    LOCTITE 290 - 243

    Just nearly finished this lt230 build and ive used LOCTITE 243 BLUE , i did google 290 and it said it was a medium strength as is the 243 . Just thought i would check again and ive found that 290 is med/high green . The 243 looks better suited ie contaminant proof , sealing abilities etc BUT...
  9. bongo1

    gaskets or not

    Building this LT230 up , and the case ive used is a 28D######E and other bits are from a 22D and other bits are new , . But what it says is ie pre 2@8976E use a gasket after 8976E use RTV , Why ? , My question is does it really matter , i prefer old school and have used gaskets and its staying...
  10. bongo1

    lt230 output housing torque

    Does anyone know what the front and rear output housing to case TORQUE settings are . my manual says 26nm front and 25nm rear . But google it and it says 45nm for the rear , seems heavy to me . Any help asap would be appreciated before my loctite sets .
  11. bongo1

    LT230 SPEEDO WORM WITH PICTURES

    Can anyone help me , Which way up does the worm drive on the output shaft fit . on one side it looks like oil grooves , do they go to the shaft shoulder or toward the spacer . or does it not matter . I thought it had to go one way or the speedo would go backwards .
  12. bongo1

    lt230 gear pairing

    What i have is a FRC9460 intermediate gear cluster 19-41-38 teeth FTC1741 HI-gear Thin teeth 34T FTC1084 LOW-gear Thin teeth 40T FTC5089 Input gear x-drilled This is what ive gone with , THIN Dogs hi/lo...
  13. bongo1

    LT230 DOG TEETH

    Does anyone know if on the LT230 t/box the earlier THICK dog teeth are better or worse than the LATER thin dog teeth .
  14. bongo1

    DOG TEETH

    Hi which are better on the LT230 Thick dog teeth or the later type thin .
  15. bongo1

    LT230 hi lo hub

    Stripping my LT230 t/box , the hi/lo selector sleeve and hub got parted !!!!!! , it just happened , i know you are meant to keep them together and marked . Now is this the end of the world , or will it be ok .
  16. bongo1

    HAND OIL PUMP DISPENSER

    Just got a SEALEY oil pump VS70095 , not the ltr one , the larger one 3ltr . Has anyone got one or used one . im not sure if its up to the job of EP90 , and pondering sending it back and getting a OIL SAFE pump , which is up to the job . .
  17. bongo1

    oil seals needed

    Hi i think ive a leak at the rear of my R380 between it and LT230 T/BOX , I know i need the o'ring on the intermediate shaft for the t/box weep , But how many seals is there between the T/box and the Gearbox Im guessing one , but some sellers seem to be selling pairs , so is there another in...
  18. bongo1

    Lt230 gear wear

    Is this an acceptable amount of gear weiar .
  19. bongo1

    clutch pipe fittings

    i need to make a clutch pipe ANR2162 m/cyl to flexi Def 300tdi 1996 . Anyone know the pipe fittins size please , male + female . And pipe if its different from brake 3/16 , (I think its 1/4) cant afford £72
  20. bongo1

    Def 300tdi slave pipes

    Def 300tdi r380 56A , it says slave should be ftc5202 , some say ftc5072 which I've got coming Also says metal pipe from flexi ftc3911 to metal pipe nrc9595 to slave . But metal pipe won't fit slave or flexi pipe . But flexi Will fit direct to slave . Is that correct flexi to slave . Should it...
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