Td4 broken fuel line connectors

This site contains affiliate links for which LandyZone may be compensated if you make a purchase.
B

badlander

Member
Posts
54
Location
Russia (trying to leave)
Hi everyone, long time since I've been on here.
Today one of the rubber fuel lines burst on my td4, whilst attempting to fix it I stupidly broke two of the plastic connectors which go into the nylon (hard plastic) fuel lines. (to be fair, they are 20 years old ,so brittle) I'm hoping I can repair it somehow , I'd appreciate any suggestions. One of the connectors is pretty simple but the other one has about 4 inlet/outlet pipes , this is going to take some creativity. Replacing the whole line is not really an option, I'm no mechanic and garages here won't touch . Does anyone know what diameter the rigid plastic lines are ? The car is still on the side of the road so I can't look myself until tomorrow, I want to try and source the push fit (quick) connectors I've seen. Any suggestions would be much appreciated, TIA.
 
badlander said:
Hi everyone, long time since I've been on here.
Today one of the rubber fuel lines burst on my td4, whilst attempting to fix it I stupidly broke two of the plastic connectors which go into the nylon (hard plastic) fuel lines. (to be fair, they are 20 years old ,so brittle) I'm hoping I can repair it somehow , I'd appreciate any suggestions. One of the connectors is pretty simple but the other one has about 4 inlet/outlet pipes , this is going to take some creativity. Replacing the whole line is not really an option, I'm no mechanic and garages here won't touch . Does anyone know what diameter the rigid plastic lines are ? The car is still on the side of the road so I can't look myself until tomorrow, I want to try and source the push fit (quick) connectors I've seen. Any suggestions would be much appreciated, TIA.
Click to expand...

Hi,

Wish part did you broke ?
If you broke the fuel connector that comes from the fuel cooler you are in big trouble, that part isn't avaible separatly.

If you have a picture, is better to know best option to fix it ?
If your not a mechanic the best option is to replace the full broken part with a preowned one or a new one.
 
Sounds like you've broken the connector's for the fuel return you can buy little plastic T piece's from Halfords or any motor spares and piping,(pennies) and easy to do .Mine bust a pipe diesel everywhere only little pipes about 4/5in long
 
Thanks the replies, there is a connector/valve which joins 5 pipes together, it seems to be both directions i.e. supply and return, if I knew which pipes went in which direction I could probably figure something out
upload_2023-4-7_14-43-13.jpeg
 
Last edited:
This is the bit I broke, I think I have figured out a way round it using a brass cross shaped barbed fitting and a T with a piece of fuel hose to join the two, I can't afford a complete set of pipes so I am trying to bodge it the best I can. Does my plan sound viable ?
Honestly I am having trouble remembering where all the pipes go, I was surprised to find that all the pipes including the inlet were joined to the return, I am beginning to wonder if I'll ever get it running again.....
upload_2023-4-8_18-10-14.jpeg upload_2023-4-8_18-12-28.jpeg
 
Last edited:
Hi,

So it’s pre face lift TD4 from 2001 or 2002 ?
You will certainly need a 2 way connector and a 3 way. Unless you can replace the full fuel line.
 
Update: I fixed it ! I actually needed 2 T connectors and a 4 way connector, not sure how long it will last but for now it doesn't leak. I had to get a bit creative to join the plastic pipes , I ended up putting a metal insert inside the plastic pipe and a rubber hose secured with hose clamps over the plastic pipe, not standard but it works for now...
 
You must log in or register to reply here.

Similar threads

Vagabondrobb
Fuel line quick connect broken
Replies
3
Views
363
Vagabondrobb
Vagabondrobb
Gunter Shingleditch
Freelander TD4 diesel leak 90 degree hose to steel line under bonnet
Replies
10
Views
2K
Arctic2
Arctic2
Sieklo
Disco 2 TD5 Fuel line green fitting on the pump popping out
Replies
4
Views
602
Sieklo
Sieklo
E
Broken Ird unit
Replies
5
Views
694
earlybird112
E
M
Freelander 2 (LR2) Help bleeding fuel system!!!
Replies
6
Views
2K
MrRW
M
Back
Top