Refurbishing brake calipers

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MJI

Well-Known Member
Posts
16,072
Location
Worcester
Rather than buy new ones next time I am considering refurbing the two I took off and using as spares.

Any tips please?

I will be getting 2 seal kits and 1 piston.

Is there an assembly lube for this with storage in mind?
 
One thing to remember is the seal fits into the caliper not on the piston so you can give the caliper a good derust and clean without worrying about damage...
 
Already stripped down, what is surprising is that the bores are not smooth machined but quite rough.

One was full of aluminium sludge the other had rusty piston.
 
Already stripped down, what is surprising is that the bores are not smooth machined but quite rough.

One was full of aluminium sludge the other had rusty piston.

Yes...they are not like master or slave in fact the opposite thats why you can grit blast them...
 
Yes...they are not like master or slave in fact the opposite thats why you can grit blast them...


Seems weird to me it is about 45 years since I have seen inside one, was some problematic ones my dad was dealing with.

Done loads of sliders though
 
Already stripped down, what is surprising is that the bores are not smooth machined but quite rough.

They don't need to be smooth, only the seal is in contact with the piston, nothing else.

IMO it's simply not worth the time rebuilding calipers these days. Replacement calipers are cheap, and the seal kits aren't by comparison, especially if you need to replace a rusty piston.

Add to the fact that the old caliper needs stripping, cleaning, possibly a new piston (often more expensive than a replacement caliper), and the special tool to refit the dust seal, it all adds to making caliper rebuilding a rather pointless exercise these days.
I used to refurbish my own, but worked out by the time you've bought the seals kit, spent hours cleaning, than made up a tool to fit the dust seal, it's just not worth doing.
 
£10 to rebuild £50 to buy a pair, worth a gamble
If the pistons are rusty, then you'll spend more rebuilding them than buying new. ;)

I factor in my own time @ £25 per hour, so at £50 a pair, that's less than 2 hours of my time, once the seals have been bought.

So in this instance, it's simply not worth my time.

I replaced all 4 calipers on my FL2, while I was replacing the rotors and pads.
The total cost was £230, for 4 new calipers, 4 new flexy hoses, 1 ltr of quality fluid, 4 new rotors, parking brake shoes and springs, and 4 sets of pads including the shims.
It also took 4 hours to do the job, so for the equivalent of £330 (I paid myself £100), the brakes are effectively brand new, which made a huge difference to the vehicle.
 
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