P38A Fuel tank filler pipe. (Diesel)

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Datatek

Well-Known Member
Posts
45,024
Location
Near Poitiers SW France
Finally got the short length of hose that connects the filler pipe to the tank off today so I can drain and drop the tank. Hose clips were badly rusted which didn't make life easy.
I was shocked to see what bad condition it is in with many splits in the outer layer.
Now got to find a new piece of hose that is diesel proof, hoping the tractor repair shop will be able to oblige.
 
Finally got the short length of hose that connects the filler pipe to the tank off today so I can drain and drop the tank. Hose clips were badly rusted which didn't make life easy.
I was shocked to see what bad condition it is in with many splits in the outer layer.
Now got to find a new piece of hose that is diesel proof, hoping the tractor repair shop will be able to oblige.

Bit expensive for bit of hose. https://rimmerbros.com/Item--i-ESR3219
 
Thanks for that Tony, a bit cheaper so will bear it in mind if I have no luck at the tractor places. No time to get on with it at the moment and I can't part the fuel pipe connectors at the moment but may not be necessary. Found some early stage rust with the tank lowered so a bit more work before it goes back together. At least my project P38 is a runner:D
 
Finally got the short length of hose that connects the filler pipe to the tank off today so I can drain and drop the tank. Hose clips were badly rusted which didn't make life easy.
I was shocked to see what bad condition it is in with many splits in the outer layer.
Now got to find a new piece of hose that is diesel proof, hoping the tractor repair shop will be able to oblige.

I replaced mine when I dropped the tank. Just cut it as it made the job quicker and easier. I got a replacement piece from Island-4x4. I looked up when I was under the car the other day and it is already showing signs of perishing. Grrrrr!
 
The brake pipe job had to go on hold as I needed to get the winter log cutting under way
IMG_0598_1.jpg

That's trailer load #5, 5 or 6 more to go. Log stores one & two are full

IMG_0597_1.jpg

It became clear that the brake pipes are fitted to the body shell before the shell is dropped onto the chassis, I could find no way of getting the pipe out without cutting it
IMG_0593_1.jpg

As you can see, the pipe was almost rusted through at the bend above the right hand chassis leg
IMG_0587_1.jpg

As far as I'm concerned, it is impossible to replicate the pipe run exactly without lifting the body off, so I modified the run. It passes over the cross member in the original clips, note the rust on the welded seem on the cross member.
IMG_0591_1.jpg

The pipe then follows the chassis legs which negates the intermediate flexible hoses which allow for movement between the body and chassis, so the run was done in a way which I think will allow for the movement without unduly stressing the pipe. I have covered both ends of the pipe above the chassis legs in nylon airline, picture below is before the pipe was pushed into position. care had to be taken to avoid interfering with the EAS pipes.
IMG_0596_1.jpg

Job done, brakes bled and all seems to be OK. I used Cuppro Nickel pipe which proved to be a real bugger to flare, it kept splitting. I thought it must be me or the flaring tool but all was fine on copper and steel. I got there in the end.
Whilst under the car, I treated the worst of the rust, but the underside really needs pressure washing there is an amazing amount of mud under there.
I was pleased to see the Arnott Gen II's still look like new after 8 years.
IMG_0595_1.jpg

Just got to replace the corroded trailer socket and do an oil change and it will be back on the road.
 
The brake pipe job had to go on hold as I needed to get the winter log cutting under wayView attachment 161521
That's trailer load #5, 5 or 6 more to go. Log stores one & two are full

View attachment 161522
It became clear that the brake pipes are fitted to the body shell before the shell is dropped onto the chassis, I could find no way of getting the pipe out without cutting it
View attachment 161523
As you can see, the pipe was almost rusted through at the bend above the right hand chassis leg
View attachment 161524
As far as I'm concerned, it is impossible to replicate the pipe run exactly without lifting the body off, so I modified the run. It passes over the cross member in the original clips, note the rust on the welded seem on the cross member.
View attachment 161527
The pipe then follows the chassis legs which negates the intermediate flexible hoses which allow for movement between the body and chassis, so the run was done in a way which I think will allow for the movement without unduly stressing the pipe. I have covered both ends of the pipe above the chassis legs in nylon airline, picture below is before the pipe was pushed into position. care had to be taken to avoid interfering with the EAS pipes.
View attachment 161529
Job done, brakes bled and all seems to be OK. I used Cuppro Nickel pipe which proved to be a real bugger to flare, it kept splitting. I thought it must be me or the flaring tool but all was fine on copper and steel. I got there in the end.
Whilst under the car, I treated the worst of the rust, but the underside really needs pressure washing there is an amazing amount of mud under there.
I was pleased to see the Arnott Gen II's still look like new after 8 years.
View attachment 161530
Just got to replace the corroded trailer socket and do an oil change and it will be back on the road.

Never had Cuppro nickel pipe split on flaring but the Land rover pipe is a bugger to flare if you are joining to it. You need a very good flaring tool for that.
 
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