Freelander 1 Clutch

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grey_ghost

New Member
Posts
6
Location
Australia
Well the good news is that it's finally registered!!!

The bad news - it only lasted a week before it broke..

SWMBO complained that it was sometimes hard to select a gear. I took it for a drive myself and indeed found that sometimes it was VERY DIFFICULT to select gears.

A large amount of force was needed to select a gear - something was wrong.

I asked my local mechanic to have a look - he checked the linkages and suggested that we replace the master cylinder. Pumping the clutch didn't help - there does not appear to be any air in the system either.

The master cylinder wasn't replaced as part of the rebuild, and the unit is sealed.... So new master cylinder was installed.. And.. Well.. Problem still there.

So - remove the k-frame to get to the engine and gearbox.. Gearbox out. Remembering that we replaced the clutch when the new engine went in.

Here are some pictures of the OLD CLUTCH:

n367mxN.jpg


sRIxl8D.jpg


6b8c9mP.jpg


XU1LSHH.jpg


Now here are some pictures of the NEW CLUTCH:

aj6nDgu.jpg


xaN6Uky.jpg


ZuSn7VC.jpg


My first thought was - the clutch looks different. The fingers are configured differently (in number, shape and size).

BUT - maybe the new clutch is an improved design?

My next thought was - perhaps there is a difference between Petrol vs Diesel?

No - not according to the LR sites that I visited.

What appears to be the issue is this:

B2lMa3x.jpg


The fingers of the clutch have worn down these rivet heads over the course of a week... Hence why it initially worked but got worse over time.

Comparing old vs new - you can see a difference of maybe 5mm:

FY7LkPI.jpg


I'm still talking to my parts supplier - who have supplied the correct clutch based on my own research.

Does anybody have any suggestions please? Has the supplier given me the wrong clutch?

Cheers,
GG.
 
Quick Google suggests there are more than one clutch assemblies for the FL1
You say that there are physical differences between the old one & the new one & I appreciate it would be a bit of a ballache but is it worth fitting the old one complete to see if it has the same issues?
 
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