Disco 2 Broken Disco

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juzza77

New Member
Posts
4
Location
Norfolk
Hi hive mind. A friend of mine recently had his rubber doughnut replaced and on the drive back something went badly wrong. As you can see in the pictures it probably shouldn't look like this. I'm not sure what could have caused this, I drive a Defender with U/Js at either end. Any thoughts as to what has caused it and is it terminal?
Thanks for looking.
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Seems like the seized bearing turned into the housing untill it came out, a new diff is needed cos no bearing will stay well in that worn housing
 
Looks as if the centralising peg has partially come out of the nose of the diff. Think the pinion flange securing bolt may have come loose.
Getting that centralising peg to move is normally a pig of a job!
Undo everything, use a bit of threaded bar down the threaded hole in the centralising peg, big wide thick washers, something like a cut down big sized box spanner as a spacer, then use nuts to make a lock nut to hold the bar while another nut goes down the bar to the washers and draw the centering peg out the rest of the way.
Then you will have to hope that there is no damage to the pinion and or the crown wheel. The seal may well need changing as well.
Seems like the seized bearing turned into the housing untill it came out, a new diff is needed cos no bearing will stay well in that worn housing
I don't know what SF means by this. Pinion bearing? Maybe, as a worst case scenario.
But crossed fingers it'll be what I said. Happened to me on a D1 and once tightened up it was fine. But in my case the centralising peg didn't move, the pinion flange just developed some sideways play and the diff made a noise.
I do appreciate there may well be more of a difference between a D1 and a D2 diff.
Having had a good look at RAVE I don't think, even if one of the bearings has sustained damage, all is lost. I also don't think the pinion can possibly move outwards like that. If you want to strip it down to remove the pinion, it eventually comes off the pinion housing in an inwards direction, towards the crown wheel. and there are two roller bearing races and two spacers between the pinion and the front of the pinion housing.
so i really think that the shiny bit of metal that can be seen is the splined part of the pinion flange.
What was the oil like when you drained it? If you have got that far.
 
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Cheers for the thoughts. Due to where it's parked up my suggestion was it would be cheaper to buy an old axle from a scrapped Disco and swap it out in the field rather than trailer it to a yard and try rebuilding what's there.
 
IMO all you need is a diff not the whole axle
A new diff, or to mend it, but it would be easier to swap the axle and then move it, than to swop the diffs.
If the OP has the right year of Disco 2 he could lock the central diff, remove the rear prop then drive it to the yard for dismantlement and repair.
Even if it doesn't have the diff lock lockable from inside the cab, (2004 models) the early ones are lockable from underneath,
Best of luck with it.
 
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