200Tdi - Viscous Fan / Overheating Question

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"Jon" <[email protected]> wrote in message
news:eek:[email protected]...
> Richard,
> Many thanks for this. I will check these things out at the weekend
> and see what noises I can hear.
>
> As for the compression test - havent done this yet. What should would
> be an acceptable compression? I know that it is more important to
> have 4 equal'ish pots but what value would you expect them to be?
>
> Thanks
> Jon
>
> On Fri, 8 Jul 2005 08:10:27 +0000 (UTC), beamendsltd
> <[email protected]> wrote:
>
>>In message <[email protected]>
>> Jon <[email protected]> wrote:
>>
>>> OK, replaced the sender last night with new (genuine) one.
>>>
>>> Exactly the same temperature readings...bugger!
>>>
>>> Some nice chap on the LRO Forum also confirmed that the voltage to the
>>> sender should be between about 4.5V - fine there then.
>>>
>>> That leaves me with 2 options:-
>>> 1. Gauge is faulty (doubt that)
>>> 2. Engine is actually running hot
>>>
>>> I now suspect that my engine is running a bit too hot...Question is
>>> what would cause that?
>>>
>>> I did notice last night that when hot (never noticed it when cold) I
>>> get a bit of air/oil vapour blowing out from under the oil filler cap.
>>> I have known for some time that the oil breather that feeds to the air
>>> filter puffs oily vapour out, but isnt that what its supposed to do?
>>>
>>> What would cause pressure in the rocker box, enough to blow through
>>> the filler (a breather blocked somewhere), and would this cause it to
>>> run hot??
>>>
>>> Thanks
>>> Jon
>>>

>>
>>Run the engine with the oil filler cap off - does it "chuff" (sounds
>>a bit like a subdued pop-pop)? Again, run the engine with the dipstick
>>removed (at idle!) - is there a chuffing though there? Finally, is the
>>air filter oily (i.e. more than just a little bit on the lower front
>>end of the filter? If any/all of the above are present, then the head
>>gasket is suspect. If there is only slight evidence of the above then
>>get a compression test done (don't know if you have already done
>>that) - you should be looking for one or two cylinders being a lower
>>than the others - Nos. 3 and 4 are the usual culprits on 200Tdi's.
>>
>>If the above are all clear, then a cracked head would be the next
>>thing to investigate.
>>
>>Richard
>>
>>
>>>
>>> On Tue, 5 Jul 2005 20:38:49 +0000 (UTC), Jon
>>> <[email protected]> wrote:
>>>
>>> >Sorry, another longish post but help and advice is needed!
>>> >
>>> >Thought Id check out my electrics tonight before replacing the sender
>>> >unit.
>>> >
>>> >When sender unit is unplugged and wire shorted to earth, guage shoots
>>> >over to beyond the red (as it should).
>>> >
>>> >Does anyone know what voltage I should have at the Water Temperature
>>> >Sender Unit?? 12V or 5V??? I have 5V, give or take a bit...
>>> >
>>> >12V gets fed into the temperature gauge and 5V comes out and goes to
>>> >the sender unit.
>>> >
>>> >However, I have 2 black wires (apparently to earth) connected together
>>> >in 1 bango type connector which is attached to the holding / fixing
>>> >screw on the back of the temp gauge. If I remove this I get 12V out
>>> >of the temp gauge and 12V to the sender unit.
>>> >
>>> >When 12V goes through the sender unit the gauge reads (with a cool
>>> >engine) somewhere in the red - clearly incorrect.
>>> >
>>> >I have checked the Haynes manual and cant see any mention of these
>>> >black wires connected to the gauge - Are they supposed to be there?
>>> >Coincidently there is the same arrangement to the rear of the fuel
>>> >gauge?
>>> >
>>> >I have also removed the gauge to check continuity through the +12V to
>>> >the holding screw and there is a path through - Is this correct as I
>>> >was expecting the screw to be isolated from the gauge body.
>>> >
>>> >Thanks again for advice & pointers.
>>> >Jon
>>> >
>>> >
>>> >
>>> >On Mon, 04 Jul 2005 13:58:15 +0100, Austin Shackles
>>> ><[email protected]> wrote:
>>> >
>>> >>On or around Mon, 4 Jul 2005 11:32:16 +0000 (UTC), Jon
>>> >><[email protected]>
>>> >>enlightened us thusly:
>>> >>
>>> >>>At what temperature do these things begin to show signs or
>>> >>>resistance?
>>> >>
>>> >>fecking hot. Basically, it's only going to spin up under severe
>>> >>provocation. They all start off stiff when cold, they should then go
>>> >>free
>>> >>or nearly-free once run for about 30 seconds or so at moderate engine
>>> >>speeds. At 80 mph, it's unlikely to 'cos there's lots of airflow
>>> >>anyway.
>>> >>
>>> >>The only time I've had one spin up again in earnest was when tuning an
>>> >>LPG
>>> >>system, running at 3000 rpm for several minutes with the vehicle
>>> >>stationary.
>>> >>
>>> >>>This whole issue has come about because the gauge reads about 1
>>> >>>needle
>>> >>>width off the end of the white on the gauge at 60-70mph - But never
>>> >>>goes into the red, even at 80mph, and it never boils.
>>> >>>
>>> >>>I have had a new (re-cored) rad, new thermostat and new viscous fan.
>>> >>>I dont believe the head gasket has failed either (no visible signs in
>>> >>>oil or water or at the exhause).
>>> >>
>>> >>replace the sender unit on the engine.
>>>

>


Do you go off road in the Landy? If so check that your rad is not choked
with dust, mud or sand. My 300TDi Disco overheated albeit only when towing
up long hills. I got a piece of copper pipe, crushed the end and bent it at
rightangles and attached a water hose to it and squirted it between the rad
and A/C condenser, you should have seen all the sand etc that came out. It
runs alot cooler now.

Peter.


 

>
>Aaaarrrgghhhhh! Is reality is an illusion caused by lack of alcohol, or is
>reality having no money to buy alcohol to induce illusions....??
>Centrifugal, centripetal, who really cares?


Indeed... And my 200tdi is still running too hot!!!

Have it booked in for a compression and leak down test later this week
though, so hopefully that will show something up...or down, but
hopefully nor spinning around!!

Jon
 
Well, engine chuffs away nicely from the oil filler cap (when its
removed), not noticable though from the dipstick.

Also, breather pipe breaths a bit too much oil vapout for my liking,
thus top of air filer box is full of the wet black stuf!

When its warm I can also see oil vapour coming from around the oil
filler cap.


Is this as bad as it sounds???

I have got it booked in for a compression and leakdown test later this
week so fingers crossed I could at least have some numbers to confirm
/ diagnose the problem.

Do you still lean towards head gasket Richard?


Thanks
Jon



On Sat, 9 Jul 2005 14:31:30 +0100, "Pete S" <[email protected]> wrote:

>
>"Jon" <[email protected]> wrote in message
>news:eek:[email protected]...
>> Richard,
>> Many thanks for this. I will check these things out at the weekend
>> and see what noises I can hear.
>>
>> As for the compression test - havent done this yet. What should would
>> be an acceptable compression? I know that it is more important to
>> have 4 equal'ish pots but what value would you expect them to be?
>>
>> Thanks
>> Jon
>>
>> On Fri, 8 Jul 2005 08:10:27 +0000 (UTC), beamendsltd
>> <[email protected]> wrote:
>>
>>>In message <[email protected]>
>>> Jon <[email protected]> wrote:
>>>
>>>> OK, replaced the sender last night with new (genuine) one.
>>>>
>>>> Exactly the same temperature readings...bugger!
>>>>
>>>> Some nice chap on the LRO Forum also confirmed that the voltage to the
>>>> sender should be between about 4.5V - fine there then.
>>>>
>>>> That leaves me with 2 options:-
>>>> 1. Gauge is faulty (doubt that)
>>>> 2. Engine is actually running hot
>>>>
>>>> I now suspect that my engine is running a bit too hot...Question is
>>>> what would cause that?
>>>>
>>>> I did notice last night that when hot (never noticed it when cold) I
>>>> get a bit of air/oil vapour blowing out from under the oil filler cap.
>>>> I have known for some time that the oil breather that feeds to the air
>>>> filter puffs oily vapour out, but isnt that what its supposed to do?
>>>>
>>>> What would cause pressure in the rocker box, enough to blow through
>>>> the filler (a breather blocked somewhere), and would this cause it to
>>>> run hot??
>>>>
>>>> Thanks
>>>> Jon
>>>>
>>>
>>>Run the engine with the oil filler cap off - does it "chuff" (sounds
>>>a bit like a subdued pop-pop)? Again, run the engine with the dipstick
>>>removed (at idle!) - is there a chuffing though there? Finally, is the
>>>air filter oily (i.e. more than just a little bit on the lower front
>>>end of the filter? If any/all of the above are present, then the head
>>>gasket is suspect. If there is only slight evidence of the above then
>>>get a compression test done (don't know if you have already done
>>>that) - you should be looking for one or two cylinders being a lower
>>>than the others - Nos. 3 and 4 are the usual culprits on 200Tdi's.
>>>
>>>If the above are all clear, then a cracked head would be the next
>>>thing to investigate.
>>>
>>>Richard
>>>
>>>
>>>>
>>>> On Tue, 5 Jul 2005 20:38:49 +0000 (UTC), Jon
>>>> <[email protected]> wrote:
>>>>
>>>> >Sorry, another longish post but help and advice is needed!
>>>> >
>>>> >Thought Id check out my electrics tonight before replacing the sender
>>>> >unit.
>>>> >
>>>> >When sender unit is unplugged and wire shorted to earth, guage shoots
>>>> >over to beyond the red (as it should).
>>>> >
>>>> >Does anyone know what voltage I should have at the Water Temperature
>>>> >Sender Unit?? 12V or 5V??? I have 5V, give or take a bit...
>>>> >
>>>> >12V gets fed into the temperature gauge and 5V comes out and goes to
>>>> >the sender unit.
>>>> >
>>>> >However, I have 2 black wires (apparently to earth) connected together
>>>> >in 1 bango type connector which is attached to the holding / fixing
>>>> >screw on the back of the temp gauge. If I remove this I get 12V out
>>>> >of the temp gauge and 12V to the sender unit.
>>>> >
>>>> >When 12V goes through the sender unit the gauge reads (with a cool
>>>> >engine) somewhere in the red - clearly incorrect.
>>>> >
>>>> >I have checked the Haynes manual and cant see any mention of these
>>>> >black wires connected to the gauge - Are they supposed to be there?
>>>> >Coincidently there is the same arrangement to the rear of the fuel
>>>> >gauge?
>>>> >
>>>> >I have also removed the gauge to check continuity through the +12V to
>>>> >the holding screw and there is a path through - Is this correct as I
>>>> >was expecting the screw to be isolated from the gauge body.
>>>> >
>>>> >Thanks again for advice & pointers.
>>>> >Jon
>>>> >
>>>> >
>>>> >
>>>> >On Mon, 04 Jul 2005 13:58:15 +0100, Austin Shackles
>>>> ><[email protected]> wrote:
>>>> >
>>>> >>On or around Mon, 4 Jul 2005 11:32:16 +0000 (UTC), Jon
>>>> >><[email protected]>
>>>> >>enlightened us thusly:
>>>> >>
>>>> >>>At what temperature do these things begin to show signs or
>>>> >>>resistance?
>>>> >>
>>>> >>fecking hot. Basically, it's only going to spin up under severe
>>>> >>provocation. They all start off stiff when cold, they should then go
>>>> >>free
>>>> >>or nearly-free once run for about 30 seconds or so at moderate engine
>>>> >>speeds. At 80 mph, it's unlikely to 'cos there's lots of airflow
>>>> >>anyway.
>>>> >>
>>>> >>The only time I've had one spin up again in earnest was when tuning an
>>>> >>LPG
>>>> >>system, running at 3000 rpm for several minutes with the vehicle
>>>> >>stationary.
>>>> >>
>>>> >>>This whole issue has come about because the gauge reads about 1
>>>> >>>needle
>>>> >>>width off the end of the white on the gauge at 60-70mph - But never
>>>> >>>goes into the red, even at 80mph, and it never boils.
>>>> >>>
>>>> >>>I have had a new (re-cored) rad, new thermostat and new viscous fan.
>>>> >>>I dont believe the head gasket has failed either (no visible signs in
>>>> >>>oil or water or at the exhause).
>>>> >>
>>>> >>replace the sender unit on the engine.
>>>>

>>

>
>Do you go off road in the Landy? If so check that your rad is not choked
>with dust, mud or sand. My 300TDi Disco overheated albeit only when towing
>up long hills. I got a piece of copper pipe, crushed the end and bent it at
>rightangles and attached a water hose to it and squirted it between the rad
>and A/C condenser, you should have seen all the sand etc that came out. It
>runs alot cooler now.
>
>Peter.
>


 
One other thing...

Ive just done 210 miles in it today, 50 of those where off-roading,
the rest at 60-70mph. Allthough the engine was hot all the time, it
never got dangourously hot.

Jon

On Sat, 9 Jul 2005 14:31:30 +0100, "Pete S" <[email protected]> wrote:

>
>"Jon" <[email protected]> wrote in message
>news:eek:[email protected]...
>> Richard,
>> Many thanks for this. I will check these things out at the weekend
>> and see what noises I can hear.
>>
>> As for the compression test - havent done this yet. What should would
>> be an acceptable compression? I know that it is more important to
>> have 4 equal'ish pots but what value would you expect them to be?
>>
>> Thanks
>> Jon
>>
>> On Fri, 8 Jul 2005 08:10:27 +0000 (UTC), beamendsltd
>> <[email protected]> wrote:
>>
>>>In message <[email protected]>
>>> Jon <[email protected]> wrote:
>>>
>>>> OK, replaced the sender last night with new (genuine) one.
>>>>
>>>> Exactly the same temperature readings...bugger!
>>>>
>>>> Some nice chap on the LRO Forum also confirmed that the voltage to the
>>>> sender should be between about 4.5V - fine there then.
>>>>
>>>> That leaves me with 2 options:-
>>>> 1. Gauge is faulty (doubt that)
>>>> 2. Engine is actually running hot
>>>>
>>>> I now suspect that my engine is running a bit too hot...Question is
>>>> what would cause that?
>>>>
>>>> I did notice last night that when hot (never noticed it when cold) I
>>>> get a bit of air/oil vapour blowing out from under the oil filler cap.
>>>> I have known for some time that the oil breather that feeds to the air
>>>> filter puffs oily vapour out, but isnt that what its supposed to do?
>>>>
>>>> What would cause pressure in the rocker box, enough to blow through
>>>> the filler (a breather blocked somewhere), and would this cause it to
>>>> run hot??
>>>>
>>>> Thanks
>>>> Jon
>>>>
>>>
>>>Run the engine with the oil filler cap off - does it "chuff" (sounds
>>>a bit like a subdued pop-pop)? Again, run the engine with the dipstick
>>>removed (at idle!) - is there a chuffing though there? Finally, is the
>>>air filter oily (i.e. more than just a little bit on the lower front
>>>end of the filter? If any/all of the above are present, then the head
>>>gasket is suspect. If there is only slight evidence of the above then
>>>get a compression test done (don't know if you have already done
>>>that) - you should be looking for one or two cylinders being a lower
>>>than the others - Nos. 3 and 4 are the usual culprits on 200Tdi's.
>>>
>>>If the above are all clear, then a cracked head would be the next
>>>thing to investigate.
>>>
>>>Richard
>>>
>>>
>>>>
>>>> On Tue, 5 Jul 2005 20:38:49 +0000 (UTC), Jon
>>>> <[email protected]> wrote:
>>>>
>>>> >Sorry, another longish post but help and advice is needed!
>>>> >
>>>> >Thought Id check out my electrics tonight before replacing the sender
>>>> >unit.
>>>> >
>>>> >When sender unit is unplugged and wire shorted to earth, guage shoots
>>>> >over to beyond the red (as it should).
>>>> >
>>>> >Does anyone know what voltage I should have at the Water Temperature
>>>> >Sender Unit?? 12V or 5V??? I have 5V, give or take a bit...
>>>> >
>>>> >12V gets fed into the temperature gauge and 5V comes out and goes to
>>>> >the sender unit.
>>>> >
>>>> >However, I have 2 black wires (apparently to earth) connected together
>>>> >in 1 bango type connector which is attached to the holding / fixing
>>>> >screw on the back of the temp gauge. If I remove this I get 12V out
>>>> >of the temp gauge and 12V to the sender unit.
>>>> >
>>>> >When 12V goes through the sender unit the gauge reads (with a cool
>>>> >engine) somewhere in the red - clearly incorrect.
>>>> >
>>>> >I have checked the Haynes manual and cant see any mention of these
>>>> >black wires connected to the gauge - Are they supposed to be there?
>>>> >Coincidently there is the same arrangement to the rear of the fuel
>>>> >gauge?
>>>> >
>>>> >I have also removed the gauge to check continuity through the +12V to
>>>> >the holding screw and there is a path through - Is this correct as I
>>>> >was expecting the screw to be isolated from the gauge body.
>>>> >
>>>> >Thanks again for advice & pointers.
>>>> >Jon
>>>> >
>>>> >
>>>> >
>>>> >On Mon, 04 Jul 2005 13:58:15 +0100, Austin Shackles
>>>> ><[email protected]> wrote:
>>>> >
>>>> >>On or around Mon, 4 Jul 2005 11:32:16 +0000 (UTC), Jon
>>>> >><[email protected]>
>>>> >>enlightened us thusly:
>>>> >>
>>>> >>>At what temperature do these things begin to show signs or
>>>> >>>resistance?
>>>> >>
>>>> >>fecking hot. Basically, it's only going to spin up under severe
>>>> >>provocation. They all start off stiff when cold, they should then go
>>>> >>free
>>>> >>or nearly-free once run for about 30 seconds or so at moderate engine
>>>> >>speeds. At 80 mph, it's unlikely to 'cos there's lots of airflow
>>>> >>anyway.
>>>> >>
>>>> >>The only time I've had one spin up again in earnest was when tuning an
>>>> >>LPG
>>>> >>system, running at 3000 rpm for several minutes with the vehicle
>>>> >>stationary.
>>>> >>
>>>> >>>This whole issue has come about because the gauge reads about 1
>>>> >>>needle
>>>> >>>width off the end of the white on the gauge at 60-70mph - But never
>>>> >>>goes into the red, even at 80mph, and it never boils.
>>>> >>>
>>>> >>>I have had a new (re-cored) rad, new thermostat and new viscous fan.
>>>> >>>I dont believe the head gasket has failed either (no visible signs in
>>>> >>>oil or water or at the exhause).
>>>> >>
>>>> >>replace the sender unit on the engine.
>>>>

>>

>
>Do you go off road in the Landy? If so check that your rad is not choked
>with dust, mud or sand. My 300TDi Disco overheated albeit only when towing
>up long hills. I got a piece of copper pipe, crushed the end and bent it at
>rightangles and attached a water hose to it and squirted it between the rad
>and A/C condenser, you should have seen all the sand etc that came out. It
>runs alot cooler now.
>
>Peter.
>


 
Jon wrote:
> Is this as bad as it sounds???
>
> I have got it booked in for a compression and leakdown test later this
> week so fingers crossed I could at least have some numbers to confirm
> / diagnose the problem.
>
> Do you still lean towards head gasket Richard?
>


Well, are we betting ?

Steve
 
In message <[email protected]>
Jon <[email protected]> wrote:

> Well, engine chuffs away nicely from the oil filler cap (when its
> removed), not noticable though from the dipstick.
>
> Also, breather pipe breaths a bit too much oil vapout for my liking,
> thus top of air filer box is full of the wet black stuf!
>
> When its warm I can also see oil vapour coming from around the oil
> filler cap.
>
>
> Is this as bad as it sounds???
>
> I have got it booked in for a compression and leakdown test later this
> week so fingers crossed I could at least have some numbers to confirm
> / diagnose the problem.
>
> Do you still lean towards head gasket Richard?
>
>
> Thanks
> Jon
>
>


Yes - I'd bet a cup of tea that there is a small blow though
from No. 3 or 4 cylinder to the push rod hole. This woudln't
in itself lead to the overheating, so it may well have another
small leak into a waterway. Your compression test will indentify
this.

Richard

>
> On Sat, 9 Jul 2005 14:31:30 +0100, "Pete S" <[email protected]> wrote:
>
> >
> >"Jon" <[email protected]> wrote in message
> >news:eek:[email protected]...
> >> Richard,
> >> Many thanks for this. I will check these things out at the weekend
> >> and see what noises I can hear.
> >>
> >> As for the compression test - havent done this yet. What should would
> >> be an acceptable compression? I know that it is more important to
> >> have 4 equal'ish pots but what value would you expect them to be?
> >>
> >> Thanks
> >> Jon
> >>
> >> On Fri, 8 Jul 2005 08:10:27 +0000 (UTC), beamendsltd
> >> <[email protected]> wrote:
> >>
> >>>In message <[email protected]>
> >>> Jon <[email protected]> wrote:
> >>>
> >>>> OK, replaced the sender last night with new (genuine) one.
> >>>>
> >>>> Exactly the same temperature readings...bugger!
> >>>>
> >>>> Some nice chap on the LRO Forum also confirmed that the voltage to the
> >>>> sender should be between about 4.5V - fine there then.
> >>>>
> >>>> That leaves me with 2 options:-
> >>>> 1. Gauge is faulty (doubt that)
> >>>> 2. Engine is actually running hot
> >>>>
> >>>> I now suspect that my engine is running a bit too hot...Question is
> >>>> what would cause that?
> >>>>
> >>>> I did notice last night that when hot (never noticed it when cold) I
> >>>> get a bit of air/oil vapour blowing out from under the oil filler cap.
> >>>> I have known for some time that the oil breather that feeds to the air
> >>>> filter puffs oily vapour out, but isnt that what its supposed to do?
> >>>>
> >>>> What would cause pressure in the rocker box, enough to blow through
> >>>> the filler (a breather blocked somewhere), and would this cause it to
> >>>> run hot??
> >>>>
> >>>> Thanks
> >>>> Jon
> >>>>
> >>>
> >>>Run the engine with the oil filler cap off - does it "chuff" (sounds
> >>>a bit like a subdued pop-pop)? Again, run the engine with the dipstick
> >>>removed (at idle!) - is there a chuffing though there? Finally, is the
> >>>air filter oily (i.e. more than just a little bit on the lower front
> >>>end of the filter? If any/all of the above are present, then the head
> >>>gasket is suspect. If there is only slight evidence of the above then
> >>>get a compression test done (don't know if you have already done
> >>>that) - you should be looking for one or two cylinders being a lower
> >>>than the others - Nos. 3 and 4 are the usual culprits on 200Tdi's.
> >>>
> >>>If the above are all clear, then a cracked head would be the next
> >>>thing to investigate.
> >>>
> >>>Richard
> >>>
> >>>
> >>>>
> >>>> On Tue, 5 Jul 2005 20:38:49 +0000 (UTC), Jon
> >>>> <[email protected]> wrote:
> >>>>
> >>>> >Sorry, another longish post but help and advice is needed!
> >>>> >
> >>>> >Thought Id check out my electrics tonight before replacing the sender
> >>>> >unit.
> >>>> >
> >>>> >When sender unit is unplugged and wire shorted to earth, guage shoots
> >>>> >over to beyond the red (as it should).
> >>>> >
> >>>> >Does anyone know what voltage I should have at the Water Temperature
> >>>> >Sender Unit?? 12V or 5V??? I have 5V, give or take a bit...
> >>>> >
> >>>> >12V gets fed into the temperature gauge and 5V comes out and goes to
> >>>> >the sender unit.
> >>>> >
> >>>> >However, I have 2 black wires (apparently to earth) connected together
> >>>> >in 1 bango type connector which is attached to the holding / fixing
> >>>> >screw on the back of the temp gauge. If I remove this I get 12V out
> >>>> >of the temp gauge and 12V to the sender unit.
> >>>> >
> >>>> >When 12V goes through the sender unit the gauge reads (with a cool
> >>>> >engine) somewhere in the red - clearly incorrect.
> >>>> >
> >>>> >I have checked the Haynes manual and cant see any mention of these
> >>>> >black wires connected to the gauge - Are they supposed to be there?
> >>>> >Coincidently there is the same arrangement to the rear of the fuel
> >>>> >gauge?
> >>>> >
> >>>> >I have also removed the gauge to check continuity through the +12V to
> >>>> >the holding screw and there is a path through - Is this correct as I
> >>>> >was expecting the screw to be isolated from the gauge body.
> >>>> >
> >>>> >Thanks again for advice & pointers.
> >>>> >Jon
> >>>> >
> >>>> >
> >>>> >
> >>>> >On Mon, 04 Jul 2005 13:58:15 +0100, Austin Shackles
> >>>> ><[email protected]> wrote:
> >>>> >
> >>>> >>On or around Mon, 4 Jul 2005 11:32:16 +0000 (UTC), Jon
> >>>> >><[email protected]>
> >>>> >>enlightened us thusly:
> >>>> >>
> >>>> >>>At what temperature do these things begin to show signs or
> >>>> >>>resistance?
> >>>> >>
> >>>> >>fecking hot. Basically, it's only going to spin up under severe
> >>>> >>provocation. They all start off stiff when cold, they should then go
> >>>> >>free
> >>>> >>or nearly-free once run for about 30 seconds or so at moderate engine
> >>>> >>speeds. At 80 mph, it's unlikely to 'cos there's lots of airflow
> >>>> >>anyway.
> >>>> >>
> >>>> >>The only time I've had one spin up again in earnest was when tuning an
> >>>> >>LPG
> >>>> >>system, running at 3000 rpm for several minutes with the vehicle
> >>>> >>stationary.
> >>>> >>
> >>>> >>>This whole issue has come about because the gauge reads about 1
> >>>> >>>needle
> >>>> >>>width off the end of the white on the gauge at 60-70mph - But never
> >>>> >>>goes into the red, even at 80mph, and it never boils.
> >>>> >>>
> >>>> >>>I have had a new (re-cored) rad, new thermostat and new viscous fan.
> >>>> >>>I dont believe the head gasket has failed either (no visible signs in
> >>>> >>>oil or water or at the exhause).
> >>>> >>
> >>>> >>replace the sender unit on the engine.
> >>>>
> >>

> >
> >Do you go off road in the Landy? If so check that your rad is not choked
> >with dust, mud or sand. My 300TDi Disco overheated albeit only when towing
> >up long hills. I got a piece of copper pipe, crushed the end and bent it at
> >rightangles and attached a water hose to it and squirted it between the rad
> >and A/C condenser, you should have seen all the sand etc that came out. It
> >runs alot cooler now.
> >
> >Peter.
> >

>


--
www.beamends-lrspares.co.uk [email protected]
Running a business in a Microsoft free environment - it can be done
Powered by Risc-OS - you won't get a virus from us!!
Helping keep Land Rovers on and off the road to annoy the Lib Dems
 
Well Ive just come back from the garage after having a compression
test and leak test done on the engine.

I am told all is perfectly fine (at least from a compression / leakage
point of view). All four cylinders where more or less at the same
compression and nothing appeared to be leaking on the leak test. He
also checked the injectors - all OK and also checked the water for the
prescence of carbons to check the head gasket from the coolant side -
all clear.

The man did say though that he though the enqine was "too quiet" and
the the exhaust smelt a little retarded. He has advanced the fuel
pump a little (watching him do this I would say probably about 1-2mm
over the length of an 8" ratchet). The engine doesnt seem any noisier
and is still not producing smoke but does seem more responsive, albeit
still too hot!!

His parting words of wisdom where try it and see, fuel pup can be
advanced a little more before it starts to pink and smoke.

So the question really is what now?

My thoughts are:

1. Ggo to Maplins / RS and get hold of a temperature sensor that i can
slide under the top hose at the radiator end and determine the exact
water temperature.
2. Advance the fuel pump a little more to see if it makes a
difference.
3. Replace the water cap?? It doesnt blow water out but could it
still be knackered??

or... Accept that it runs hot an Live with it (dont like this though
because I still dont know WHY its hot!


Thanks
Jon


On Mon, 11 Jul 2005 07:25:34 +0000 (UTC), beamendsltd
<[email protected]> wrote:

>In message <[email protected]>
> Jon <[email protected]> wrote:
>
>> Well, engine chuffs away nicely from the oil filler cap (when its
>> removed), not noticable though from the dipstick.
>>
>> Also, breather pipe breaths a bit too much oil vapout for my liking,
>> thus top of air filer box is full of the wet black stuf!
>>
>> When its warm I can also see oil vapour coming from around the oil
>> filler cap.
>>
>>
>> Is this as bad as it sounds???
>>
>> I have got it booked in for a compression and leakdown test later this
>> week so fingers crossed I could at least have some numbers to confirm
>> / diagnose the problem.
>>
>> Do you still lean towards head gasket Richard?
>>
>>
>> Thanks
>> Jon
>>
>>

>
>Yes - I'd bet a cup of tea that there is a small blow though
>from No. 3 or 4 cylinder to the push rod hole. This woudln't
>in itself lead to the overheating, so it may well have another
>small leak into a waterway. Your compression test will indentify
>this.
>
>Richard
>
>>
>> On Sat, 9 Jul 2005 14:31:30 +0100, "Pete S" <[email protected]> wrote:
>>
>> >
>> >"Jon" <[email protected]> wrote in message
>> >news:eek:[email protected]...
>> >> Richard,
>> >> Many thanks for this. I will check these things out at the weekend
>> >> and see what noises I can hear.
>> >>
>> >> As for the compression test - havent done this yet. What should would
>> >> be an acceptable compression? I know that it is more important to
>> >> have 4 equal'ish pots but what value would you expect them to be?
>> >>
>> >> Thanks
>> >> Jon
>> >>
>> >> On Fri, 8 Jul 2005 08:10:27 +0000 (UTC), beamendsltd
>> >> <[email protected]> wrote:
>> >>
>> >>>In message <[email protected]>
>> >>> Jon <[email protected]> wrote:
>> >>>
>> >>>> OK, replaced the sender last night with new (genuine) one.
>> >>>>
>> >>>> Exactly the same temperature readings...bugger!
>> >>>>
>> >>>> Some nice chap on the LRO Forum also confirmed that the voltage to the
>> >>>> sender should be between about 4.5V - fine there then.
>> >>>>
>> >>>> That leaves me with 2 options:-
>> >>>> 1. Gauge is faulty (doubt that)
>> >>>> 2. Engine is actually running hot
>> >>>>
>> >>>> I now suspect that my engine is running a bit too hot...Question is
>> >>>> what would cause that?
>> >>>>
>> >>>> I did notice last night that when hot (never noticed it when cold) I
>> >>>> get a bit of air/oil vapour blowing out from under the oil filler cap.
>> >>>> I have known for some time that the oil breather that feeds to the air
>> >>>> filter puffs oily vapour out, but isnt that what its supposed to do?
>> >>>>
>> >>>> What would cause pressure in the rocker box, enough to blow through
>> >>>> the filler (a breather blocked somewhere), and would this cause it to
>> >>>> run hot??
>> >>>>
>> >>>> Thanks
>> >>>> Jon
>> >>>>
>> >>>
>> >>>Run the engine with the oil filler cap off - does it "chuff" (sounds
>> >>>a bit like a subdued pop-pop)? Again, run the engine with the dipstick
>> >>>removed (at idle!) - is there a chuffing though there? Finally, is the
>> >>>air filter oily (i.e. more than just a little bit on the lower front
>> >>>end of the filter? If any/all of the above are present, then the head
>> >>>gasket is suspect. If there is only slight evidence of the above then
>> >>>get a compression test done (don't know if you have already done
>> >>>that) - you should be looking for one or two cylinders being a lower
>> >>>than the others - Nos. 3 and 4 are the usual culprits on 200Tdi's.
>> >>>
>> >>>If the above are all clear, then a cracked head would be the next
>> >>>thing to investigate.
>> >>>
>> >>>Richard
>> >>>
>> >>>
>> >>>>
>> >>>> On Tue, 5 Jul 2005 20:38:49 +0000 (UTC), Jon
>> >>>> <[email protected]> wrote:
>> >>>>
>> >>>> >Sorry, another longish post but help and advice is needed!
>> >>>> >
>> >>>> >Thought Id check out my electrics tonight before replacing the sender
>> >>>> >unit.
>> >>>> >
>> >>>> >When sender unit is unplugged and wire shorted to earth, guage shoots
>> >>>> >over to beyond the red (as it should).
>> >>>> >
>> >>>> >Does anyone know what voltage I should have at the Water Temperature
>> >>>> >Sender Unit?? 12V or 5V??? I have 5V, give or take a bit...
>> >>>> >
>> >>>> >12V gets fed into the temperature gauge and 5V comes out and goes to
>> >>>> >the sender unit.
>> >>>> >
>> >>>> >However, I have 2 black wires (apparently to earth) connected together
>> >>>> >in 1 bango type connector which is attached to the holding / fixing
>> >>>> >screw on the back of the temp gauge. If I remove this I get 12V out
>> >>>> >of the temp gauge and 12V to the sender unit.
>> >>>> >
>> >>>> >When 12V goes through the sender unit the gauge reads (with a cool
>> >>>> >engine) somewhere in the red - clearly incorrect.
>> >>>> >
>> >>>> >I have checked the Haynes manual and cant see any mention of these
>> >>>> >black wires connected to the gauge - Are they supposed to be there?
>> >>>> >Coincidently there is the same arrangement to the rear of the fuel
>> >>>> >gauge?
>> >>>> >
>> >>>> >I have also removed the gauge to check continuity through the +12V to
>> >>>> >the holding screw and there is a path through - Is this correct as I
>> >>>> >was expecting the screw to be isolated from the gauge body.
>> >>>> >
>> >>>> >Thanks again for advice & pointers.
>> >>>> >Jon
>> >>>> >
>> >>>> >
>> >>>> >
>> >>>> >On Mon, 04 Jul 2005 13:58:15 +0100, Austin Shackles
>> >>>> ><[email protected]> wrote:
>> >>>> >
>> >>>> >>On or around Mon, 4 Jul 2005 11:32:16 +0000 (UTC), Jon
>> >>>> >><[email protected]>
>> >>>> >>enlightened us thusly:
>> >>>> >>
>> >>>> >>>At what temperature do these things begin to show signs or
>> >>>> >>>resistance?
>> >>>> >>
>> >>>> >>fecking hot. Basically, it's only going to spin up under severe
>> >>>> >>provocation. They all start off stiff when cold, they should then go
>> >>>> >>free
>> >>>> >>or nearly-free once run for about 30 seconds or so at moderate engine
>> >>>> >>speeds. At 80 mph, it's unlikely to 'cos there's lots of airflow
>> >>>> >>anyway.
>> >>>> >>
>> >>>> >>The only time I've had one spin up again in earnest was when tuning an
>> >>>> >>LPG
>> >>>> >>system, running at 3000 rpm for several minutes with the vehicle
>> >>>> >>stationary.
>> >>>> >>
>> >>>> >>>This whole issue has come about because the gauge reads about 1
>> >>>> >>>needle
>> >>>> >>>width off the end of the white on the gauge at 60-70mph - But never
>> >>>> >>>goes into the red, even at 80mph, and it never boils.
>> >>>> >>>
>> >>>> >>>I have had a new (re-cored) rad, new thermostat and new viscous fan.
>> >>>> >>>I dont believe the head gasket has failed either (no visible signs in
>> >>>> >>>oil or water or at the exhause).
>> >>>> >>
>> >>>> >>replace the sender unit on the engine.
>> >>>>
>> >>
>> >
>> >Do you go off road in the Landy? If so check that your rad is not choked
>> >with dust, mud or sand. My 300TDi Disco overheated albeit only when towing
>> >up long hills. I got a piece of copper pipe, crushed the end and bent it at
>> >rightangles and attached a water hose to it and squirted it between the rad
>> >and A/C condenser, you should have seen all the sand etc that came out. It
>> >runs alot cooler now.
>> >
>> >Peter.
>> >

>>


 
I still suggest you hose out the outside of the rad, it could be clogged
with sand etc from offroading

Peter


"Jon" <[email protected]> wrote in message
news:[email protected]...
> One other thing...
>
> Ive just done 210 miles in it today, 50 of those where off-roading,
> the rest at 60-70mph. Allthough the engine was hot all the time, it
> never got dangourously hot.
>
> Jon
>
> On Sat, 9 Jul 2005 14:31:30 +0100, "Pete S" <[email protected]> wrote:
>
>>
>>"Jon" <[email protected]> wrote in message
>>news:eek:[email protected]...
>>> Richard,
>>> Many thanks for this. I will check these things out at the weekend
>>> and see what noises I can hear.
>>>
>>> As for the compression test - havent done this yet. What should would
>>> be an acceptable compression? I know that it is more important to
>>> have 4 equal'ish pots but what value would you expect them to be?
>>>
>>> Thanks
>>> Jon
>>>
>>> On Fri, 8 Jul 2005 08:10:27 +0000 (UTC), beamendsltd
>>> <[email protected]> wrote:
>>>
>>>>In message <[email protected]>
>>>> Jon <[email protected]> wrote:
>>>>
>>>>> OK, replaced the sender last night with new (genuine) one.
>>>>>
>>>>> Exactly the same temperature readings...bugger!
>>>>>
>>>>> Some nice chap on the LRO Forum also confirmed that the voltage to the
>>>>> sender should be between about 4.5V - fine there then.
>>>>>
>>>>> That leaves me with 2 options:-
>>>>> 1. Gauge is faulty (doubt that)
>>>>> 2. Engine is actually running hot
>>>>>
>>>>> I now suspect that my engine is running a bit too hot...Question is
>>>>> what would cause that?
>>>>>
>>>>> I did notice last night that when hot (never noticed it when cold) I
>>>>> get a bit of air/oil vapour blowing out from under the oil filler cap.
>>>>> I have known for some time that the oil breather that feeds to the air
>>>>> filter puffs oily vapour out, but isnt that what its supposed to do?
>>>>>
>>>>> What would cause pressure in the rocker box, enough to blow through
>>>>> the filler (a breather blocked somewhere), and would this cause it to
>>>>> run hot??
>>>>>
>>>>> Thanks
>>>>> Jon
>>>>>
>>>>
>>>>Run the engine with the oil filler cap off - does it "chuff" (sounds
>>>>a bit like a subdued pop-pop)? Again, run the engine with the dipstick
>>>>removed (at idle!) - is there a chuffing though there? Finally, is the
>>>>air filter oily (i.e. more than just a little bit on the lower front
>>>>end of the filter? If any/all of the above are present, then the head
>>>>gasket is suspect. If there is only slight evidence of the above then
>>>>get a compression test done (don't know if you have already done
>>>>that) - you should be looking for one or two cylinders being a lower
>>>>than the others - Nos. 3 and 4 are the usual culprits on 200Tdi's.
>>>>
>>>>If the above are all clear, then a cracked head would be the next
>>>>thing to investigate.
>>>>
>>>>Richard
>>>>
>>>>
>>>>>
>>>>> On Tue, 5 Jul 2005 20:38:49 +0000 (UTC), Jon
>>>>> <[email protected]> wrote:
>>>>>
>>>>> >Sorry, another longish post but help and advice is needed!
>>>>> >
>>>>> >Thought Id check out my electrics tonight before replacing the sender
>>>>> >unit.
>>>>> >
>>>>> >When sender unit is unplugged and wire shorted to earth, guage shoots
>>>>> >over to beyond the red (as it should).
>>>>> >
>>>>> >Does anyone know what voltage I should have at the Water Temperature
>>>>> >Sender Unit?? 12V or 5V??? I have 5V, give or take a bit...
>>>>> >
>>>>> >12V gets fed into the temperature gauge and 5V comes out and goes to
>>>>> >the sender unit.
>>>>> >
>>>>> >However, I have 2 black wires (apparently to earth) connected
>>>>> >together
>>>>> >in 1 bango type connector which is attached to the holding / fixing
>>>>> >screw on the back of the temp gauge. If I remove this I get 12V out
>>>>> >of the temp gauge and 12V to the sender unit.
>>>>> >
>>>>> >When 12V goes through the sender unit the gauge reads (with a cool
>>>>> >engine) somewhere in the red - clearly incorrect.
>>>>> >
>>>>> >I have checked the Haynes manual and cant see any mention of these
>>>>> >black wires connected to the gauge - Are they supposed to be there?
>>>>> >Coincidently there is the same arrangement to the rear of the fuel
>>>>> >gauge?
>>>>> >
>>>>> >I have also removed the gauge to check continuity through the +12V to
>>>>> >the holding screw and there is a path through - Is this correct as I
>>>>> >was expecting the screw to be isolated from the gauge body.
>>>>> >
>>>>> >Thanks again for advice & pointers.
>>>>> >Jon
>>>>> >
>>>>> >
>>>>> >
>>>>> >On Mon, 04 Jul 2005 13:58:15 +0100, Austin Shackles
>>>>> ><[email protected]> wrote:
>>>>> >
>>>>> >>On or around Mon, 4 Jul 2005 11:32:16 +0000 (UTC), Jon
>>>>> >><[email protected]>
>>>>> >>enlightened us thusly:
>>>>> >>
>>>>> >>>At what temperature do these things begin to show signs or
>>>>> >>>resistance?
>>>>> >>
>>>>> >>fecking hot. Basically, it's only going to spin up under severe
>>>>> >>provocation. They all start off stiff when cold, they should then
>>>>> >>go
>>>>> >>free
>>>>> >>or nearly-free once run for about 30 seconds or so at moderate
>>>>> >>engine
>>>>> >>speeds. At 80 mph, it's unlikely to 'cos there's lots of airflow
>>>>> >>anyway.
>>>>> >>
>>>>> >>The only time I've had one spin up again in earnest was when tuning
>>>>> >>an
>>>>> >>LPG
>>>>> >>system, running at 3000 rpm for several minutes with the vehicle
>>>>> >>stationary.
>>>>> >>
>>>>> >>>This whole issue has come about because the gauge reads about 1
>>>>> >>>needle
>>>>> >>>width off the end of the white on the gauge at 60-70mph - But never
>>>>> >>>goes into the red, even at 80mph, and it never boils.
>>>>> >>>
>>>>> >>>I have had a new (re-cored) rad, new thermostat and new viscous
>>>>> >>>fan.
>>>>> >>>I dont believe the head gasket has failed either (no visible signs
>>>>> >>>in
>>>>> >>>oil or water or at the exhause).
>>>>> >>
>>>>> >>replace the sender unit on the engine.
>>>>>
>>>

>>
>>Do you go off road in the Landy? If so check that your rad is not choked
>>with dust, mud or sand. My 300TDi Disco overheated albeit only when towing
>>up long hills. I got a piece of copper pipe, crushed the end and bent it
>>at
>>rightangles and attached a water hose to it and squirted it between the
>>rad
>>and A/C condenser, you should have seen all the sand etc that came out. It
>>runs alot cooler now.
>>
>>Peter.
>>

>



 
Peter,
Unfortuantley its definatley not a radiator blocked inside or out.

I have also ruled out de-laminated hoses as it runs hot when its on
tickover as well as at 60mph.

Jon

On Thu, 14 Jul 2005 20:50:26 +0100, "Pete S" <[email protected]> wrote:

>I still suggest you hose out the outside of the rad, it could be clogged
>with sand etc from offroading
>
>Peter
>
>
>"Jon" <[email protected]> wrote in message
>news:[email protected]...
>> One other thing...
>>
>> Ive just done 210 miles in it today, 50 of those where off-roading,
>> the rest at 60-70mph. Allthough the engine was hot all the time, it
>> never got dangourously hot.
>>
>> Jon
>>
>> On Sat, 9 Jul 2005 14:31:30 +0100, "Pete S" <[email protected]> wrote:
>>
>>>
>>>"Jon" <[email protected]> wrote in message
>>>news:eek:[email protected]...
>>>> Richard,
>>>> Many thanks for this. I will check these things out at the weekend
>>>> and see what noises I can hear.
>>>>
>>>> As for the compression test - havent done this yet. What should would
>>>> be an acceptable compression? I know that it is more important to
>>>> have 4 equal'ish pots but what value would you expect them to be?
>>>>
>>>> Thanks
>>>> Jon
>>>>
>>>> On Fri, 8 Jul 2005 08:10:27 +0000 (UTC), beamendsltd
>>>> <[email protected]> wrote:
>>>>
>>>>>In message <[email protected]>
>>>>> Jon <[email protected]> wrote:
>>>>>
>>>>>> OK, replaced the sender last night with new (genuine) one.
>>>>>>
>>>>>> Exactly the same temperature readings...bugger!
>>>>>>
>>>>>> Some nice chap on the LRO Forum also confirmed that the voltage to the
>>>>>> sender should be between about 4.5V - fine there then.
>>>>>>
>>>>>> That leaves me with 2 options:-
>>>>>> 1. Gauge is faulty (doubt that)
>>>>>> 2. Engine is actually running hot
>>>>>>
>>>>>> I now suspect that my engine is running a bit too hot...Question is
>>>>>> what would cause that?
>>>>>>
>>>>>> I did notice last night that when hot (never noticed it when cold) I
>>>>>> get a bit of air/oil vapour blowing out from under the oil filler cap.
>>>>>> I have known for some time that the oil breather that feeds to the air
>>>>>> filter puffs oily vapour out, but isnt that what its supposed to do?
>>>>>>
>>>>>> What would cause pressure in the rocker box, enough to blow through
>>>>>> the filler (a breather blocked somewhere), and would this cause it to
>>>>>> run hot??
>>>>>>
>>>>>> Thanks
>>>>>> Jon
>>>>>>
>>>>>
>>>>>Run the engine with the oil filler cap off - does it "chuff" (sounds
>>>>>a bit like a subdued pop-pop)? Again, run the engine with the dipstick
>>>>>removed (at idle!) - is there a chuffing though there? Finally, is the
>>>>>air filter oily (i.e. more than just a little bit on the lower front
>>>>>end of the filter? If any/all of the above are present, then the head
>>>>>gasket is suspect. If there is only slight evidence of the above then
>>>>>get a compression test done (don't know if you have already done
>>>>>that) - you should be looking for one or two cylinders being a lower
>>>>>than the others - Nos. 3 and 4 are the usual culprits on 200Tdi's.
>>>>>
>>>>>If the above are all clear, then a cracked head would be the next
>>>>>thing to investigate.
>>>>>
>>>>>Richard
>>>>>
>>>>>
>>>>>>
>>>>>> On Tue, 5 Jul 2005 20:38:49 +0000 (UTC), Jon
>>>>>> <[email protected]> wrote:
>>>>>>
>>>>>> >Sorry, another longish post but help and advice is needed!
>>>>>> >
>>>>>> >Thought Id check out my electrics tonight before replacing the sender
>>>>>> >unit.
>>>>>> >
>>>>>> >When sender unit is unplugged and wire shorted to earth, guage shoots
>>>>>> >over to beyond the red (as it should).
>>>>>> >
>>>>>> >Does anyone know what voltage I should have at the Water Temperature
>>>>>> >Sender Unit?? 12V or 5V??? I have 5V, give or take a bit...
>>>>>> >
>>>>>> >12V gets fed into the temperature gauge and 5V comes out and goes to
>>>>>> >the sender unit.
>>>>>> >
>>>>>> >However, I have 2 black wires (apparently to earth) connected
>>>>>> >together
>>>>>> >in 1 bango type connector which is attached to the holding / fixing
>>>>>> >screw on the back of the temp gauge. If I remove this I get 12V out
>>>>>> >of the temp gauge and 12V to the sender unit.
>>>>>> >
>>>>>> >When 12V goes through the sender unit the gauge reads (with a cool
>>>>>> >engine) somewhere in the red - clearly incorrect.
>>>>>> >
>>>>>> >I have checked the Haynes manual and cant see any mention of these
>>>>>> >black wires connected to the gauge - Are they supposed to be there?
>>>>>> >Coincidently there is the same arrangement to the rear of the fuel
>>>>>> >gauge?
>>>>>> >
>>>>>> >I have also removed the gauge to check continuity through the +12V to
>>>>>> >the holding screw and there is a path through - Is this correct as I
>>>>>> >was expecting the screw to be isolated from the gauge body.
>>>>>> >
>>>>>> >Thanks again for advice & pointers.
>>>>>> >Jon
>>>>>> >
>>>>>> >
>>>>>> >
>>>>>> >On Mon, 04 Jul 2005 13:58:15 +0100, Austin Shackles
>>>>>> ><[email protected]> wrote:
>>>>>> >
>>>>>> >>On or around Mon, 4 Jul 2005 11:32:16 +0000 (UTC), Jon
>>>>>> >><[email protected]>
>>>>>> >>enlightened us thusly:
>>>>>> >>
>>>>>> >>>At what temperature do these things begin to show signs or
>>>>>> >>>resistance?
>>>>>> >>
>>>>>> >>fecking hot. Basically, it's only going to spin up under severe
>>>>>> >>provocation. They all start off stiff when cold, they should then
>>>>>> >>go
>>>>>> >>free
>>>>>> >>or nearly-free once run for about 30 seconds or so at moderate
>>>>>> >>engine
>>>>>> >>speeds. At 80 mph, it's unlikely to 'cos there's lots of airflow
>>>>>> >>anyway.
>>>>>> >>
>>>>>> >>The only time I've had one spin up again in earnest was when tuning
>>>>>> >>an
>>>>>> >>LPG
>>>>>> >>system, running at 3000 rpm for several minutes with the vehicle
>>>>>> >>stationary.
>>>>>> >>
>>>>>> >>>This whole issue has come about because the gauge reads about 1
>>>>>> >>>needle
>>>>>> >>>width off the end of the white on the gauge at 60-70mph - But never
>>>>>> >>>goes into the red, even at 80mph, and it never boils.
>>>>>> >>>
>>>>>> >>>I have had a new (re-cored) rad, new thermostat and new viscous
>>>>>> >>>fan.
>>>>>> >>>I dont believe the head gasket has failed either (no visible signs
>>>>>> >>>in
>>>>>> >>>oil or water or at the exhause).
>>>>>> >>
>>>>>> >>replace the sender unit on the engine.
>>>>>>
>>>>
>>>
>>>Do you go off road in the Landy? If so check that your rad is not choked
>>>with dust, mud or sand. My 300TDi Disco overheated albeit only when towing
>>>up long hills. I got a piece of copper pipe, crushed the end and bent it
>>>at
>>>rightangles and attached a water hose to it and squirted it between the
>>>rad
>>>and A/C condenser, you should have seen all the sand etc that came out. It
>>>runs alot cooler now.
>>>
>>>Peter.
>>>

>>

>


 
I had a play with my thermocouple this weeked and inserted into the
top hose.

Thermostat begins to open at about 80-83°C (strange considering its an
88° Stat!). Even on a 75mph run for about 2 mins (longest road I
could find close to home), temperature never got higher than 88°C.

So I think I am happy that the engine is not getting too hot. My only
reservation about those temperatures is that I could not get a
pressurized system as when the thermocouple was in-between the
thermostat housing and hose I had a slight leak around the jubilee
clip. That said though I dont think this would cause a problem as a
pressurised system increases boiling point (as per another recent
thread).


Does anyone know where the 2 black wires that connect to the grub
screw on the back of the temperature guage go? Mine go into a mass of
black electrical tape and beyond somewhere! I think they are a means
of voltage reduction before the gauge gets to the sender unit...???

Jon


On Thu, 14 Jul 2005 19:10:15 +0000 (UTC), Jon
<[email protected]> wrote:

>Well Ive just come back from the garage after having a compression
>test and leak test done on the engine.
>
>I am told all is perfectly fine (at least from a compression / leakage
>point of view). All four cylinders where more or less at the same
>compression and nothing appeared to be leaking on the leak test. He
>also checked the injectors - all OK and also checked the water for the
>prescence of carbons to check the head gasket from the coolant side -
>all clear.
>
>The man did say though that he though the enqine was "too quiet" and
>the the exhaust smelt a little retarded. He has advanced the fuel
>pump a little (watching him do this I would say probably about 1-2mm
>over the length of an 8" ratchet). The engine doesnt seem any noisier
>and is still not producing smoke but does seem more responsive, albeit
>still too hot!!
>
>His parting words of wisdom where try it and see, fuel pup can be
>advanced a little more before it starts to pink and smoke.
>
>So the question really is what now?
>
>My thoughts are:
>
>1. Ggo to Maplins / RS and get hold of a temperature sensor that i can
>slide under the top hose at the radiator end and determine the exact
>water temperature.
>2. Advance the fuel pump a little more to see if it makes a
>difference.
>3. Replace the water cap?? It doesnt blow water out but could it
>still be knackered??
>
>or... Accept that it runs hot an Live with it (dont like this though
>because I still dont know WHY its hot!
>
>
>Thanks
>Jon
>
>
>On Mon, 11 Jul 2005 07:25:34 +0000 (UTC), beamendsltd
><[email protected]> wrote:
>
>>In message <[email protected]>
>> Jon <[email protected]> wrote:
>>
>>> Well, engine chuffs away nicely from the oil filler cap (when its
>>> removed), not noticable though from the dipstick.
>>>
>>> Also, breather pipe breaths a bit too much oil vapout for my liking,
>>> thus top of air filer box is full of the wet black stuf!
>>>
>>> When its warm I can also see oil vapour coming from around the oil
>>> filler cap.
>>>
>>>
>>> Is this as bad as it sounds???
>>>
>>> I have got it booked in for a compression and leakdown test later this
>>> week so fingers crossed I could at least have some numbers to confirm
>>> / diagnose the problem.
>>>
>>> Do you still lean towards head gasket Richard?
>>>
>>>
>>> Thanks
>>> Jon
>>>
>>>

>>
>>Yes - I'd bet a cup of tea that there is a small blow though
>>from No. 3 or 4 cylinder to the push rod hole. This woudln't
>>in itself lead to the overheating, so it may well have another
>>small leak into a waterway. Your compression test will indentify
>>this.
>>
>>Richard
>>
>>>
>>> On Sat, 9 Jul 2005 14:31:30 +0100, "Pete S" <[email protected]> wrote:
>>>
>>> >
>>> >"Jon" <[email protected]> wrote in message
>>> >news:eek:[email protected]...
>>> >> Richard,
>>> >> Many thanks for this. I will check these things out at the weekend
>>> >> and see what noises I can hear.
>>> >>
>>> >> As for the compression test - havent done this yet. What should would
>>> >> be an acceptable compression? I know that it is more important to
>>> >> have 4 equal'ish pots but what value would you expect them to be?
>>> >>
>>> >> Thanks
>>> >> Jon
>>> >>
>>> >> On Fri, 8 Jul 2005 08:10:27 +0000 (UTC), beamendsltd
>>> >> <[email protected]> wrote:
>>> >>
>>> >>>In message <[email protected]>
>>> >>> Jon <[email protected]> wrote:
>>> >>>
>>> >>>> OK, replaced the sender last night with new (genuine) one.
>>> >>>>
>>> >>>> Exactly the same temperature readings...bugger!
>>> >>>>
>>> >>>> Some nice chap on the LRO Forum also confirmed that the voltage to the
>>> >>>> sender should be between about 4.5V - fine there then.
>>> >>>>
>>> >>>> That leaves me with 2 options:-
>>> >>>> 1. Gauge is faulty (doubt that)
>>> >>>> 2. Engine is actually running hot
>>> >>>>
>>> >>>> I now suspect that my engine is running a bit too hot...Question is
>>> >>>> what would cause that?
>>> >>>>
>>> >>>> I did notice last night that when hot (never noticed it when cold) I
>>> >>>> get a bit of air/oil vapour blowing out from under the oil filler cap.
>>> >>>> I have known for some time that the oil breather that feeds to the air
>>> >>>> filter puffs oily vapour out, but isnt that what its supposed to do?
>>> >>>>
>>> >>>> What would cause pressure in the rocker box, enough to blow through
>>> >>>> the filler (a breather blocked somewhere), and would this cause it to
>>> >>>> run hot??
>>> >>>>
>>> >>>> Thanks
>>> >>>> Jon
>>> >>>>
>>> >>>
>>> >>>Run the engine with the oil filler cap off - does it "chuff" (sounds
>>> >>>a bit like a subdued pop-pop)? Again, run the engine with the dipstick
>>> >>>removed (at idle!) - is there a chuffing though there? Finally, is the
>>> >>>air filter oily (i.e. more than just a little bit on the lower front
>>> >>>end of the filter? If any/all of the above are present, then the head
>>> >>>gasket is suspect. If there is only slight evidence of the above then
>>> >>>get a compression test done (don't know if you have already done
>>> >>>that) - you should be looking for one or two cylinders being a lower
>>> >>>than the others - Nos. 3 and 4 are the usual culprits on 200Tdi's.
>>> >>>
>>> >>>If the above are all clear, then a cracked head would be the next
>>> >>>thing to investigate.
>>> >>>
>>> >>>Richard
>>> >>>
>>> >>>
>>> >>>>
>>> >>>> On Tue, 5 Jul 2005 20:38:49 +0000 (UTC), Jon
>>> >>>> <[email protected]> wrote:
>>> >>>>
>>> >>>> >Sorry, another longish post but help and advice is needed!
>>> >>>> >
>>> >>>> >Thought Id check out my electrics tonight before replacing the sender
>>> >>>> >unit.
>>> >>>> >
>>> >>>> >When sender unit is unplugged and wire shorted to earth, guage shoots
>>> >>>> >over to beyond the red (as it should).
>>> >>>> >
>>> >>>> >Does anyone know what voltage I should have at the Water Temperature
>>> >>>> >Sender Unit?? 12V or 5V??? I have 5V, give or take a bit...
>>> >>>> >
>>> >>>> >12V gets fed into the temperature gauge and 5V comes out and goes to
>>> >>>> >the sender unit.
>>> >>>> >
>>> >>>> >However, I have 2 black wires (apparently to earth) connected together
>>> >>>> >in 1 bango type connector which is attached to the holding / fixing
>>> >>>> >screw on the back of the temp gauge. If I remove this I get 12V out
>>> >>>> >of the temp gauge and 12V to the sender unit.
>>> >>>> >
>>> >>>> >When 12V goes through the sender unit the gauge reads (with a cool
>>> >>>> >engine) somewhere in the red - clearly incorrect.
>>> >>>> >
>>> >>>> >I have checked the Haynes manual and cant see any mention of these
>>> >>>> >black wires connected to the gauge - Are they supposed to be there?
>>> >>>> >Coincidently there is the same arrangement to the rear of the fuel
>>> >>>> >gauge?
>>> >>>> >
>>> >>>> >I have also removed the gauge to check continuity through the +12V to
>>> >>>> >the holding screw and there is a path through - Is this correct as I
>>> >>>> >was expecting the screw to be isolated from the gauge body.
>>> >>>> >
>>> >>>> >Thanks again for advice & pointers.
>>> >>>> >Jon
>>> >>>> >
>>> >>>> >
>>> >>>> >
>>> >>>> >On Mon, 04 Jul 2005 13:58:15 +0100, Austin Shackles
>>> >>>> ><[email protected]> wrote:
>>> >>>> >
>>> >>>> >>On or around Mon, 4 Jul 2005 11:32:16 +0000 (UTC), Jon
>>> >>>> >><[email protected]>
>>> >>>> >>enlightened us thusly:
>>> >>>> >>
>>> >>>> >>>At what temperature do these things begin to show signs or
>>> >>>> >>>resistance?
>>> >>>> >>
>>> >>>> >>fecking hot. Basically, it's only going to spin up under severe
>>> >>>> >>provocation. They all start off stiff when cold, they should then go
>>> >>>> >>free
>>> >>>> >>or nearly-free once run for about 30 seconds or so at moderate engine
>>> >>>> >>speeds. At 80 mph, it's unlikely to 'cos there's lots of airflow
>>> >>>> >>anyway.
>>> >>>> >>
>>> >>>> >>The only time I've had one spin up again in earnest was when tuning an
>>> >>>> >>LPG
>>> >>>> >>system, running at 3000 rpm for several minutes with the vehicle
>>> >>>> >>stationary.
>>> >>>> >>
>>> >>>> >>>This whole issue has come about because the gauge reads about 1
>>> >>>> >>>needle
>>> >>>> >>>width off the end of the white on the gauge at 60-70mph - But never
>>> >>>> >>>goes into the red, even at 80mph, and it never boils.
>>> >>>> >>>
>>> >>>> >>>I have had a new (re-cored) rad, new thermostat and new viscous fan.
>>> >>>> >>>I dont believe the head gasket has failed either (no visible signs in
>>> >>>> >>>oil or water or at the exhause).
>>> >>>> >>
>>> >>>> >>replace the sender unit on the engine.
>>> >>>>
>>> >>
>>> >
>>> >Do you go off road in the Landy? If so check that your rad is not choked
>>> >with dust, mud or sand. My 300TDi Disco overheated albeit only when towing
>>> >up long hills. I got a piece of copper pipe, crushed the end and bent it at
>>> >rightangles and attached a water hose to it and squirted it between the rad
>>> >and A/C condenser, you should have seen all the sand etc that came out. It
>>> >runs alot cooler now.
>>> >
>>> >Peter.
>>> >
>>>


 
so Jon was, like...
> I had a play with my thermocouple this weeked and inserted into the
> top hose.


Sounds painful.

> Thermostat begins to open at about 80-83°C (strange considering its an
> 88° Stat!).


An 88° stat should be fully open at 88°, so starting to open at 80-ish
sounds about right to me. Try it in a pan of boiling water if you want to
be sure.

<massive snip>

--
Rich
==============================
Disco 300 Tdi auto
S2a 88" SW
Tiggrr (V8 trialler)


 
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