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  1. armourermark

    Td5 noise from drive train.

    What do them part numbers refer to? Is it the brass synchro rings?
  2. armourermark

    Td5 noise from drive train.

    That's just a trick of the light thankfully. Yeah, all bearings and oil seals at the same time. Currently checking all clearances, end float, condition of synchros etc.
  3. armourermark

    Td5 noise from drive train.

    Well I eventually got the gearbox out and apart. Not sure if it's entirely to blame for the knocking but below is a closeup of the layshaft forward bearing.
  4. armourermark

    Td5 noise from drive train.

    Just to clarify, I was confusing myself a bit. As the knocking is matching engine rpm as opposed to vehicle speed, this must mean it's something on the input side of the gearbox, even though the sound appears to be coming from the transfer case. Can anybody shed any light on a possible cause...
  5. armourermark

    Td5 noise from drive train.

    I'm such a technophobe, so I can't add the video! The rattle or knocking is always there, it's present when stationary in neutral, but the frequency of knocking increases as the engine revs increase. The noise pretty much completely disappears with the clutch depressed. It gets a lot worse when...
  6. armourermark

    Td5 noise from drive train.

    Hi all, in the past couple of weeks I've had a noise coming from somewhere in the drive train, gearbox or transfer case I think. It is like a chug-chug-chug, tractor sound. It has been gradually getting worse. The noise is always present but much more noticeable at lower revs under load, pretty...
  7. armourermark

    Rough running Td5 Defender

    Scrap the part about carbon build up, the copper has actually been worn off the commutator, at a guess probably due to part of the brush snapping off.
  8. armourermark

    Rough running Td5 Defender

    I took the pump apart and found that one of the motor's spring loaded bushes was a lot shorter than the other and had caused a lot of carbon build up on the commutator.
  9. armourermark

    Rough running Td5 Defender

    Cheers, how would I test for combustion gasses getting into the fuel? Just look for carbon build in the filter?
  10. armourermark

    Rough running Td5 Defender

    I wonder if the pump was noisy because it was on its way out? Time to dismantle it!
  11. armourermark

    Rough running Td5 Defender

    The hole!
  12. armourermark

    Rough running Td5 Defender

    Well I went for a drive earlier to get any fault codes read, only made it a few kms from my house before it completely died, it would turn over but not start so it pretty much confirmed the fuel pump at fault. Walked back home, picked up the wife's car and a bunch of tools, bought a new pump...
  13. armourermark

    Rough running Td5 Defender

    I changed the injector harness only 2 months ago, used OEM, unfortunately they cost around $140 here (approx £70) hopefully that hasn't crapped out already.
  14. armourermark

    Rough running Td5 Defender

    Thanks for that, more fault finding today. Anyone know what size thread the FT sensor is? I've seen a few pressure testers for sale fairly cheap.
  15. armourermark

    Rough running Td5 Defender

    The EGR was actually blanked from manufacture as it's a NZ model. I took the fuel filter off and had a quick look inside, just looking for diesel bug really, might swap the filter anyway. I'll also remove the FPR to access the gauze filter. The pump used to whine a bit but a few days before...
  16. armourermark

    Rough running Td5 Defender

    Thanks for the reply, EGR is blanked. Will definitely take it for a spin with MAF sensor disconnected, see what happens. I might have a pressure gauge at work that I could rig up.
  17. armourermark

    How much prop shaft play?

    Lying underneath and physically turning each prop from stop to stop. Cheers.
  18. armourermark

    How much prop shaft play?

    Hey guys, I have a 2003 Defender 110 on just under 100k miles. With the vehicle sat with hand brake off how much rotational play is acceptable in the front and rear prop shafts? Mine seems pretty sloppy. Cheers.
  19. armourermark

    Rough running Td5 Defender

    Hi all, I have a 2003 defender on just under 100k miles, a couple of days ago I went to overtake a slow moving vehicle and as I put my foot down there was hesitation and a lack of power. I pulled back in behind the car and noticed the engine was running very rough, possibly misfiring but I'm...
  20. armourermark

    2003 Td5 erratic temp gauge and power loss.

    Thanks for that, I'm at work at the moment with no access to workshop manuals, where about is the temp sender located? Cheers.
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