Sting Ray's '89 90 - Complete Restoration

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The best thing about the needle gun, and some say the worst, is that it will take crap metalwork off too, I mean big style, poking holes everywhere .. but this is just an opportunity to fix it properly .. :)
 
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The best thing about the needle gun, and some say the worst, is that it will take crap metalwork off too, I mean big style, poking holes everywhere .. but this is just an opportunity to fix it properly .. :)

I've seen them used on warships - they often found weak spots!
 
Fortunately not! I haven't enough time for those wrecks as well as my own :D

I took yesterday off work so that I could carry on with the strip down, and bearing in mind that I won't be able to work on the vehicle this weekend as I'll be at the Show.

The Bulkhead was worse than I thought - lower corner on the offisde, where it attaches to the chassis simply came off in my hands once the large bolt was undone. As you can see from the pictures, the nearside front outrigger is in a tragic state too!

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Everything that was steel is now riddled with the stuff. Ah well, it'll be less to cut out with the plasma cutter before lobbing it in the skip.
 
Decided to go for a Utility configuration, having purchased a pair of slightly poorly B posts from Nene this afternoon. Repair sections from YRM will sort them out no problem. I've no intention of fitting seat boxes in the rear though, so will (evetually) look at what panels need to be fabricated to provide additional storage behind the seats. Thinking that a water tank might be a good idea.
 
I started to remove the axles from the chassis after work yesterday. There are some big bloody nuts and bolts!!! Lots of them have woxoyl on them as well, which makes removal rather challenging, especially when the battery on your impact gun runs out and it’s back to the ol’ ½” ratchet!

Not sure how to support the chassis when the axles are ready to come off - will probably let it drop onto some blocks or bits of scrap.
 
The axles were removed on Friday afternoon, and the chassis was promptly condemned to the skip along with the shocks and springs.

I drained 30 litres of diesel out of the tank, which I used as a way of saying thanks to the skip owner, who also used his forklift to get it in there.

Today I set about splitting the front axle into its constituent components - axle grease is bloody gopping!

I will probably fit heavy duty cranked radius arms etc as I'll be going for a 2" lift and will need components that can withstand the rough environment that the vehicle will be used in. The standard items will be flogged on here or ebay.

Some really good news is that I've secured the premises to rebuild the vehicle - hurrah!!! There's no heating, but I'll just have to brave the cold as I did last year when renovating my motorbike under a gazebo :-D
 
So I've got a Salisbury drum setup in the rear, and will keep that, but I'm not 100% sure about what to do with the front. I won't be needing lockers (famous last words), but have heard conflicting information about whether the 24 spline setup is better or not. Apparently Ashcroft have said the torque required to break the 24 setup is nigh on the same as the 10 spline arrangement. Any thoughts on this? I would like a resilient setup, but don't intend doing anything like the winch challenge, just driving on 'robust' terrain.

I'm assuming the front axle casings are the same, which would allow me to refurb this whilst deliberating what to do/waiting for parts to turn up.

The rear will simply get a good clean (inside and out) and lick of paint, although I should probably think about getting a Salisbury with disc brakes, or doing the conversion myself, but not sure if the difference is worth it...
 
Thanks. I have moved most of what's left into my mate's workshop for now. I hope I remember what goes where during the rebuild!
 
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