How to flush out heater matrix on p38 ?

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Willos

Active Member
Posts
521
Location
Huntingdon Cambs
Drat it happened again:mad:. Just when I thought I was over this overheating lark it happened again on the way home last night.
temp gauge right over with red light on. Shut down on the spot. waited a few moments and lifted the bonnet. Just caught in time before mega steam. The pipe from the top of engine going to the heater matrix was red hot and the return substantially cooler so I can conclude this is blocked and causing restricted flow. It had just done a 250 mile round trip to pick up a trailer tent so I was luckey I was only a mile from home.
Started her up a few minutes later and the temp gauge was in the centre went a few miles and back in the red again. Same very hot /cool with the inlet outlet pipes on the heater matrix.
Whats the best way to flush this out . Anything I have to have on re controls inside to get max flush of the matrix.
 
I found some coolant "detergent" in the garage the other day (Halfords 2 part cooling system cleaner). I plan on sticking it in mine and running it for a day or two too loosen any sediment, then thoroughly backflushing the rad, block and heater matrix to really shift as much muck as possible.

Knowing my luck I'll find out the hard way that my block had gone and the detergent will clear out the bodgetastic K-seal or Radweld the last owner probably poured in to mask the problem...

Malcolm
 
I found some coolant "detergent" in the garage the other day (Halfords 2 part cooling system cleaner). I plan on sticking it in mine and running it for a day or two too loosen any sediment, then thoroughly backflushing the rad, block and heater matrix to really shift as much muck as possible.

Knowing my luck I'll find out the hard way that my block had gone and the detergent will clear out the bodgetastic K-seal or Radweld the last owner probably poured in to mask the problem...

Malcolm

Then I would suggest you just take the rad off & flush it seperatly then.. there was a post on here a few months back on the easiest way to tell if the flushed rad was clean

Take it out, empty it & WEIGHT IT.... then flush it & empty it....Then WEIGHT it AGAIN Somebody (can't remember who ) got bout 4Kgs of ****e out of theirs

i.e. when taken out it weighted in at 14 Kgs after flushing it weighted in at only 10Kgs.......
 
Ta for the advise. Does the return from the heater matrix go into the thermostat ?
If so blockage might be around here. Instead of flushing a 10 year old rad out I think a new ones in order and a good flush of all the rest. As stated it will clear all the muck around a corroded passage and end up with the same cooking recipe.
 
Blocked rad's is a common fault on P38's and the source of many overheating problems. A few years ago after fitting a new engine, still had erratic overheating. Replaced thermostat etc. without any joy and decided to ignore the radiator as it had flushed out clean without signs of muck when the old engine was removed. Finally bit the bullet and bought a new one.....guess what??....overheating disappeared, temperature gauge never moves from centre position and it's been like that for a good few years now.
 
Ta for the advise. Does the return from the heater matrix go into the thermostat ?
If so blockage might be around here. Instead of flushing a 10 year old rad out I think a new ones in order and a good flush of all the rest. As stated it will clear all the muck around a corroded passage and end up with the same cooking recipe.

Willos,

if you buy a new rad make sure you get one with the BAFFLE in it .. there are some out there without it .. do the "Marble" test

When you get the new Rad .. drop a marble into the connection & see if it rolls out the other one if it DOES it aint got a BAFFLE & its next to useless... if it dosen't then it HAS A BAFFLE ( Jiggle the rad about until the marble drops out of the hole you dropped it into ...)


Keith
 
why is it useless without the baffle. I cannot see my local rad dealer saying no problem to that. Mines a thor engine with the pipes at both ends . Does this come with a baffle ?
 
Just took off the old one. Lot more to do than what rave says, like take off fan and undo bolts at the bottom corners of the rad.
Flushed it out and no crud but a lot heavier than I would have thought an ally rad would be. The thermostat had rubber sealing rings inside coming away.
so fetched new rad from Kempston rads(£138) and ordered a new thermostat from Rogers of Bedford(£19). New rad was a lot lighter and kempston said that the rads rhat come in never leak but are blocked, so heres fingers crossed its the rad and thermostat thats at fault here.
 
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