Holiday wipers - 90 tailgate wiper this time - and all I needed was carbon bushes

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skint-as-usual

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County Durham
Well, after spending holidays days 1 to 4 getting the front wipers to work, yesterday the rear was INOP.

It was ****ing down yesterday too, and cold, to I thought no, wait for today.

So this morning I tested the rear wiper switch for continuity / on off workability stuffs..

All was OK, switch = good

I tested continuity from the switch cables to the motor.

All was OK, Volts where volts should be.

I took off the spare wheel, stripped off all the fancy bits and took the arm and wiper blade assembly off.

Volts OK but no movement (thinking a no load of the arm / blade may fix it - haha).

Stripped off the motor assembly, removed the snap on plastic cover and had a look. All seemed OK.

removed the motor housing (they appear to be TORX, but I was in no mood to argue, so I took an allen key to them).

Guess what I found???

First I was surprised to see water in the bottom of the housing, surely if it is prone to water ingress a drain hole would be of use?

There was a load of rust too, and one of the magnets was bound to the rotor. (see pic 1) Otherwise it rotated sort of freely.

Pic 2 shows water and rust in the housing, but worse there are shards of carbon brushes scattered around the inner, and on the rotor after further inspection.

Pic 3 shows the carbon brush springs and clips (with the magnet that came with the rotor), but no carbon at all:(

Easy fix then.

Get 2no replacement carbon brushes (surely about 30p each), clean, lube and re-fit.

After some searching and ringing around, localish ( about 20 miles away) stealer wanted £295.42 plus VAT for a replacement assembly.

I managed to get a non genuine assembly for £62.00 ish, 26 miles away.

So after a 50 min drive there, £70 lighter ( I got a wiper blade too) and 10 min to fit in the car park I now have a working rear wiper.

Pic 4: a new motor assembly that works.

IT PARKS TOO:D

One of the guys I 'phoned did say I was doing it the hard way, when he was young you could get carbon brushes, but they can be had no more. He would eat his hat if I can find any.

So, if I do find some carbon brushes to suite, is anyone interested in a re-furbed rear tailgate motor assembly??

Surely some scalextric carbon brushes will fit??
 

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