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  1. Wagon Loon

    300 TDI airbox mount

    the rubber mounts were all quite bad and separating from the metal mounts But are available Well time to refit and move on 😀
  2. Wagon Loon

    300 TDI airbox mount

    The fun stuff about restoring your Landy is when you've taken it apart, cleaned refinished the rusty bits by arduous labour, etch primer and 2k gloss. Got new replaceable consumables and end up with a kit to put back together. It's like when you got an air fix kit to build as a kid 😀
  3. Wagon Loon

    What engine is this??

    This is my7 1997 Defender 300 tdi engine It's origional, and I'm building a new cylinder head for it as the gaskets gone on cyl no 3. I've poeted and polished it and modified the valves to to improve flow and efficiency. But yours looks like a 300tdi, the disco has some ancillary differances...
  4. Wagon Loon

    Dual inlet manifold - installation

    Peggy the farmy pick-up did seem a little quicker than I was expecting. Out accelerating a 2018 transit to 80 up a hill on the duel carriageway. I believe it has the same engine as the last Defenders, and they may have had some load, so it means nothing really. I attributed this to her being the...
  5. Wagon Loon

    Dual inlet manifold - installation

    Thats an intake bowl, behind the valve
  6. Wagon Loon

    Dual inlet manifold - installation

    I forgot to mention, I was using a very small grinding stone on the pencil air die grinder, with wd 409 which stopped the stone clogging with Alu. You can see all the ****e sticking oot better in this pic. There is also minimal machining from the fitting of valve seat inserts, and the most...
  7. Wagon Loon

    Dual inlet manifold - installation

    So Fourby folk got ack to me and said there is a waiting list I can Join. Here's the link for anybody interested in getting one too. https://fourby.co.uk/epages/950004277.mobile/en_GB/?ObjectPath=/Shops/950004277/Products/Manifold Meantime and app 50 hours of work later, possibly more! I've...
  8. Wagon Loon

    S3 109 Safari project......

    Yes, as in first pic. But it's not easy to see.
  9. Wagon Loon

    S3 109 Safari project......

    I would keep the galv finish, if it looks good. You can clear coat then make it flat. Just going to get pics of my 88 sear box which I rebuilt recently.
  10. Wagon Loon

    Dual inlet manifold - installation

    Very tidy 😁
  11. Wagon Loon

    Dual inlet manifold - installation

    I gave them a shout but they have not come back to me, so they may not be making them anymore 😭. Maybe I buy old ones and make my own, if I can get my TIG working properly 🤣
  12. Wagon Loon

    Dual inlet manifold - installation

    I bought a replacement head and sold the original. It made sense to start afresh, 27 years slightly pitted valve seats and leaky stems; the original would have cost as much to have to have a head shop refurbish the old one. Also the crud from EGR was just nasty on the back of inlet valves...
  13. Wagon Loon

    Dual inlet manifold - installation

    The 300 TDI is a direct injection engine, so there is no fuel in the inlet ports and the directly injected diesel mixes inside a small bowl inside the piston.
  14. Wagon Loon

    Dual inlet manifold - installation

    That's a great idea, Thanks I'll contact them and ask 👍
  15. Wagon Loon

    Dual inlet manifold - installation

    When I seen all the craggy intrusions from casting on the otherwise shiny new head, I figured it was the perfect opportunity to remove the intrusions into and smooth out the ports. Since it's direct injection the fuel mixing in the piston, allows for the inlet ports to be polished too. I have...
  16. Wagon Loon

    Dual inlet manifold - installation

    I need some of those
  17. Wagon Loon

    Dual inlet manifold - installation

    Have you ever wondered why it's always cylinder no 3 that blows the head gasket. I would like to make one of these or buy one, but cannot find any available. So may buy a couple of old inlet manifolds and see if my Aluminium welding is good enough 🤣 Have a new head and gas flowing and polishing...
  18. Wagon Loon

    Dual inlet manifold - installation

    I know this is an old thread, but I'm fitting a new head and would like a Tdi Twin Inlet Tuned Manifold. However they do not seem to be available anymore. I've tested air forced into the manifold and with paper over the ports can measure the flow visually. The air hits the back and gives more...
  19. Wagon Loon

    S3 109 Safari project......

    I'm sure you will be driving about in no time, assuming you can find where you put all the bits 😀. As you say it's the prep that takes most of the time, so hopefully it will be downhill from here on 👍
  20. Wagon Loon

    S3 109 Safari project......

    My 109 is waiting for me to finish the chassis and rebuild her. Although she was always intended as a retirement project, and I'm busy porting and polishing a new cylinder head for my 300 TDI pick-up after the head gasket started to go. However we're about to shopping in Gigi the 1974 S3, and...
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