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  1. Burnham

    Freelander 1 Clutch release shaft (1.8 petrol PG1 'box)

    It's in now and was cheaper than OEM. Not sure how you could lube one once it's installed. It's a gearbox off job to get at it.
  2. Burnham

    Freelander 1 Clutch release shaft (1.8 petrol PG1 'box)

    Only one LR part number officially listed for PG1 gearbox (can't remember what that number is) allegedly applies to all Mk1 versions (1998-2006) As I'm running out of time to get it sorted I've already decided to fill the upper channel section with a hard 2-pack adhesive (JB Weld - that stuff...
  3. Burnham

    Freelander 1 Clutch release shaft (1.8 petrol PG1 'box)

    Photos being an issue, whole album is here; https://photos.app.goo.gl/ZxbxBKj3GXC5ECFY7
  4. Burnham

    Freelander 1 Clutch release shaft (1.8 petrol PG1 'box)

    Ah, so a photo was included!! The tie wrap shown on the old shaft was slid down to sit on top of the oil seal. This shows the relative position of the shaft when fitted in the bell housing.
  5. Burnham

    Freelander 1 Clutch release shaft (1.8 petrol PG1 'box)

    Need a sense check as I think I'm going mad. Anyone else fitted a modified PG1 (for 1.8 petrol) clutch release arm from MG Mania? They're the ones with a grease nipple to ensure the shaft remains properly lubricated. On trial fit I discovered that the lubrication channels extend beyond the...
  6. Burnham

    Freelander 1 Clutch release shaft seized. 2004 1.8 petrol FL1

    After a short break in procedings due to planned minor surgery I got back at swearing at the car this week. Heat, lube, brute force, and a bodged on slide hammer got it all loose in the end. Phew. Need to replace the shaft though cos I bent the arm and buggered the socket. Doh.
  7. Burnham

    Freelander 1 Clutch release shaft seized. 2004 1.8 petrol FL1

    OK. I'm concerned at causing casing damage with any localised flame heat, so, I'll just keep at it... Fortunately not in desperate need of the car at the mo. Will report back once progress is made. Thanks all!
  8. Burnham

    Freelander 1 Clutch release shaft seized. 2004 1.8 petrol FL1

    Like I said up top, it only rotates very slightly if I belt it with a mallet, and then pry bar it back. Getting bored of doing that now as nothing has changed in over a week of trying. There's definitely no locking pin or circlip anywhere?
  9. Burnham

    Freelander 1 Clutch release shaft seized. 2004 1.8 petrol FL1

    I should have made this clear in the original post, gearbox is off and on the garage floor. I've been soaking it in release fluids and trying for over a week (like periodically, not full time!). Yep the fork retaining bolt is removed. No noticeable improvement. Considering cutting it... but...
  10. Burnham

    Freelander 1.8 lack of power and acceleration

    I had similar albeit on a different car. It was a blocked exhaust catalyst. Simply tested by removing cat from exhaust, and driving it. It went like the wind and sounded like a WWII fighter plane! Got a pattern cat, problem solved.
  11. Burnham

    Freelander 1 Clutch release shaft seized. 2004 1.8 petrol FL1

    I love the Haynes sentence, "Slide the lever and shaft out through the casing and the release fork." Ha ha ha ha yeah. Is there a secret circlip retaining it? It will move (rotational) a bit if I belt the release arm with a mallet, and back again with a pry bar, but I know it should move...
  12. Burnham

    Freelander 1 Crankshaft oil seal (2004 K series petrol)

    Cool, one less job this weekend! I'm sure I'll get the chance to replace it another time! ;-)
  13. Burnham

    Freelander 1 Crankshaft oil seal (2004 K series petrol)

    After clutch fail, probably caused by release shaft not returning properly, I had the flywheel off to get it inspected. General consensus is its within limits so, that's going back on. While this is off is it good practice to replace the crankshaft oil seal, or just leave it be if it doesn't...
  14. Burnham

    Need flywheel skimming - recommendations in Mid Wales?

    Hi all. I need to get the flywheel of my 1.8 petrol Freelander skimmed. Looking for recommended engineers local(ish) to me in mid Wales. I'm in Machynlleth, but willing to drive 90 minutes or so (eg out to Shrewsbury) for someone you guys trust to do a proper job. Thanks in advance.
  15. Burnham

    Freelander 1 1.8 petrol - Clutch and flywheel replacement advice

    Thanks on all of that! How would I check that a second hand flywheel wasn't warped? He'd done a few K series HGs before, and it has lasted 40k so far... quite an achievement! Cheers
  16. Burnham

    Freelander 1 1.8 petrol - Clutch and flywheel replacement advice

    Yeah and yeah. My Dad knows the guy personally and used to have him service all his cars for years. I've had the car over 3 years, but moved away soon after buying from him (bought it off the mechanic not my Dad!)
  17. Burnham

    Freelander 1 1.8 petrol - Clutch and flywheel replacement advice

    After a recent clutch failure I have finally managed to remove all the various components necessary to get at the clutch and flywheel. My god, what a ball ache of a job! Feels like you have to disassemble the whole car! When the bell housing first separated from the engine a dribble of clean...
  18. Burnham

    Freelander 1 Frustrating morning belting the propshaft.

    I am sure you'll all be thrilled to learn that belting it with a suitably large chisel separated the prop shaft from the VCU. I did leave it to soak with a spray or five of WD40 (all I had to hand) for a week or so, and when I came to hit it I took just three knocks to free off the front shaft...
  19. Burnham

    Freelander 1 Frustrating morning belting the propshaft.

    Aye, I'm doing some renovation work on a cottage at the mo, so I'll bring one of the stone chisels home tomorrow. (I leave all the building tools on site, to much faff carrying it back and forth. Errr, I think I'll pass on that option for the mo ta!!
  20. Burnham

    Freelander 1 Frustrating morning belting the propshaft.

    All packed away now! Job for another day I think. Mondo mode, so must remember no green laning!
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