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  1. S

    Start probs, handbrake smoke.

    After your posts re earths ... Late this afternoon I had the earth cable off and did what you mention above. I cleaned the ends and the bolt and area where it attaches to timing casing. After I did this it now jumps off another car first turn every time ( or at least at the moment it is...
  2. S

    Start probs, handbrake smoke.

    Thanks Biolandy The o ring is 60p but I need to read up on stripping the pump before I take it's top off. I think I've got a couple of things going on here. I re cleaned all the earth contact points this afternoon. It jumps 10 times out of 10 now with another car but won't start on...
  3. S

    Start probs, handbrake smoke.

    This is where we started weeks ago. I moved the battery earth from the chassis to the timing case ( is that ok ). The lead looks in good order with no rust. I also checked on the braided earth cable from the chassis to starter motor. It looks fine. No rust. The connection points look...
  4. S

    Start probs, handbrake smoke.

    Car has been parked up with handbrake on whilst I redid the crankshaft pulley keyway repair and did timing. Put on fully charged battery and tried her. Cranked ... but slowly and wouldn't start. Battery went flat. Tried jumping with leads off another car. Not even cranking ... just solenoid...
  5. S

    300tdi damper pulley alignment ( not penny trick )

    Just to add ... It's catch 22 time. I would like to use some serious strong loctite between the c/s and the damper pulley. I was going to use 660. That is however listed as 'strong' and not removable. Apparently all loctite will undo at 200 C but I don't want my c/s at that temp. If I...
  6. S

    300tdi damper pulley alignment ( not penny trick )

    I'm using black high tensile ones from a local fixings place. It's not the bolts that fail although on this last attempt one of the three bent a little. It's the centre bolt that goes through the middle of the 'yolk' and goes in the centre of the crankshaft. I tighten up until it's really...
  7. S

    300tdi damper pulley alignment ( not penny trick )

    Bio/Dave It just aint shifting at all. I've just trashed my 2nd pulley kit. So it looks like the spacer option. Fanatic I hear what you are saying buddy. The proper job is to replace crankshaft or put a s/h engine in but it aint happening at the moment due to cost. So it's this or I...
  8. S

    300tdi damper pulley alignment ( not penny trick )

    Here's this morning's dilemma ... Ideally this rear pulley will come off and I can replace it with a modded one ... but we've covered that before ... it won't come off even with a puller kit. So all I can think of is heat to try and get it off. ... but if I use heat that may damage...
  9. S

    300tdi damper pulley alignment ( not penny trick )

    Sorry Richard Power assisted steering pulley. Colin
  10. S

    300tdi damper pulley alignment ( not penny trick )

    Hi again Dave The front of the servo pulley sits about 4mm forward of mine as it sits now ( 1mm back of end of c/s ). So that would take 4mm spacer to line up with that ... but the alt pulley is about 4mm rearward of the servo ... so that virtually lines up now with the damper. It appears...
  11. S

    300tdi damper pulley alignment ( not penny trick )

    Hi guys Some of you will have seen the other threads on this problem. I'm back on it this weekend to try and sort it. I'd repaired this but it failed within a few miles. The problem is that the damper pulley goes past the end of the crankshaft. It's only by 1mm but it means the...
  12. S

    More Disco.. what's going on?

    Dave0974 ... that's it exactly Dave ( thebiglad ) the seal on the timing front cover actually sits around the rear outside diameter of the damper pulley. The back of the damper pulley does push up against the front of the toothed belt pulley. The belt pulley is concave and the rear of the...
  13. S

    More Disco.. what's going on?

    Hi Dave It's the other way around ... it goes TOO far. It goes all the way to the rear pulley but that leaves the front of the damper pulley PAST the front edge of the crankshaft ( @ 2mm ). I do have the large spacer/washer that goes in front of the bolt but it's just tightening on the end of...
  14. S

    More Disco.. what's going on?

    Thanks Dave I'll get it all bits again to check for any damage to new key. I'll give that toothed pulley another try. I think your theory of it being burred into crank is correct. If it defo won't come off this time I'll vernier the dimensions and let you know. Many thanks. Col
  15. S

    More Disco.. what's going on?

    I phoned the Land Ranger place that sold me the pulley this morning and they think that with the old pulley moving around as it was wearing it has worn the toothed belt pulley a couple of mm. I agree as I remember thinking what that 1 - 2mm silver stuff was where the toothed pulley met the...
  16. S

    More Disco.. what's going on?

    That's a problem James No way would that toothed pulley come off ... I even broke a pulley kit trying to get it off so I left it on. So I have no idea if the O ring is behind it. I also don't know if the toothed pulley edge has worn a few mm. I'll have another go at getting it off but if...
  17. S

    More Disco.. what's going on?

    That's very kind of you Dave I'm thinking that the damper pulley should sit in that slightly proud position so the serp belt lines up with the other pulleys unless that 2mm doesn't matter. Maybe that's why the belt was singing. So maybe any spacer needs to be between the damper and toothed...
  18. S

    More Disco.. what's going on?

    Well ... It's done 8 miles and that pulley has failed. I took the serp belt off to check if it was still tight and it is loose. Gutted Something isn't right here. When I fitted the pulley I slid it so far onto the key then put in and tightened bolt. As bolt screwed in it pushed pulley...
  19. S

    More Disco.. what's going on?

    Cheers Dave Cheers Steve ... I couldn't believe it passed sills ... he said that hole on the underside will need doing next year so like you say ... I've got 12 months to sort it. Thanks for your help and loan of tools fella Col
  20. S

    More Disco.. what's going on?

    Well the timing is done and the damper pulley on and she went for her MOT yesterday. ... and passed ! The tester said it passed emissions 1st time and read really low. He said that if there was a problem with the head gasket then the emissions would have shown it ... so looks like that's...
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