I've a TDI 200 in my series, with uprated head and IP. I tow with it, and have been known the push it hard. No problems with the box, but I change the oil annually. And I change gear slowly. Ten years since I fitted the turbo.
15w50 is fine for these engines, use a mineral oil rather than synthetic.
Personally i wouldn't think a thicker oil would make much difference, but.. if it does.. it's putting off the inevitable and you've already got it in bits. Do you want to...
Dimension request!
I'm going to fit a 3/4 hood to my 109 truck cab.
I need to fit the front rope hooks to do that.
Does anything have the distance between the fold of the door frame and the rivets?
Much appreciated!
Tricky. Almost impossible to stop the grit getting in. I used duct tape extensively when I did the complete back axle on my 101, sort of worked, but it was a Salisbury, so well sealed. I used wooden blanks to seal the front axle on my...
It's quite a few hours work. Anyone good will be charging £30+ per hour, so it could be pricey.
If I was doing it:
I'd start by getting it blasted, identify what's really bad.
Unpick the spot welds. Day? Jig it up, then weld. Day?
Blast...
Oh, photos of the"stuff". I don't think there should be any. Everything should be immaculate. I use brake cleaner and an air line to clean everything after washing in kero.
Camshaft related, so.
Possibilities are:
Oil pump
Skew gear
Dizzy
Fuel pump
Rollers
Followers
Push rods
I'd start with the rollers, can be seen from the engine side by taking the side plates off.
I counted about 15 knocks in 5 seconds that’s 180 per minute
Assume tickover speed about 720rpm, so cam speed is 360rpm
Does it sound noiser with ear to air intake
After rebuilding my 200di I had a regular clonk like that , turned out I stuffed a...