Re: Engine fitting

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S

SimonJ

Guest
> I've killed two 2.5TD engines in my 90 now, and they're getting
> expensive. I have a 2.25 NAD available, but not sure what out of - a
> series vehicle is as much as I know.
>
> What are the chances of it fitting, and how will it be in a 90?
>
> Any tips, hints, suggestions or fitting offers considered :eek:)
>

V8.


 
First of all, if you have 'killed" two 2.5Td's, how dead are they?
I've been looking for a cheap 2.5Td to recon and put in my 109 for AGES, if you have one that I could salvage..........

Other wise, where to begin?

Right, well the 2.5 was based on the 2.25, and in fact the last of the line five main bearing 2.25's share the same block and head castings.

Effectively they should be bolt for bolt interchangeable. I think you may need to check the position of the location dowels on the bellhousing to engine mating faces, I think that there's an extra one on the 2.5 block, so basically you may have one empty hole.

Other wise it should all be pretty straight forward.

Only things that might catch you out are things like the fact that the 2.5Td has a servo shut off that works electrically from the ignition switch, where the old S3's had a choke cable 'pull to stop' - that means you may have to put a cable stop in.

You'll probably also need to get an early 90 NAD down pipe for the exhaust to replace the turbo and waste gate, and really that should be about it.

Performance wise, well it is going to be a LOT less 'eager'.

2.5Td makes about 90bhp.
2.5NAD makes about 70bhp
2.25d makes about 60bhp.

But, early 90's has the 2.25 motor, so it is not a hugely retrograde step.

Expect top speed to be down to about 70mph though, and it to not be so keen on hills, other wise it should work OK.

Last thing though, why are you killing the 2.5Td's?

I know that they had some weaknesses, but biggest reason for self destruction is user abuse or neglect.

If you dont find out what the cause is, in all probability you could end up killing whatever replacement you put in there.
 

"Teflon" <[email protected]> wrote in message
news:[email protected]...
>
> First of all, if you have 'killed" two 2.5Td's, how dead are they?
> I've been looking for a cheap 2.5Td to recon and put in my 109 for
> AGES, if you have one that I could salvage..........


Hmmm, first one was definately DOA - conrod through block :eek:/ The
current one I'm not sure of - it refused to start, thenwhen it did went
'bang' (I said I wasn't a mechanic!) It was still running after the
bang, but not very well. I turned it off and haven't tried again.

> Other wise, where to begin?
>
> Right, well the 2.5 was based on the 2.25, and in fact the last of the
> line five main bearing 2.25's share the same block and head castings.
>
> Effectively they should be bolt for bolt interchangeable. I think you
> may need to check the position of the location dowels on the
> bellhousing to engine mating faces, I think that there's an extra one
> on the 2.5 block, so basically you may have one empty hole.
>
> Other wise it should all be pretty straight forward.


I like the sound of this! My main concern was mountings and gearbox
fitting stuff, but it sounds like there should be no major problems.

> Only things that might catch you out are things like the fact that the
> 2.5Td has a servo shut off that works electrically from the ignition
> switch, where the old S3's had a choke cable 'pull to stop' - that
> means you may have to put a cable stop in.
>
> You'll probably also need to get an early 90 NAD down pipe for the
> exhaust to replace the turbo and waste gate, and really that should be
> about it.
>
> Performance wise, well it is going to be a LOT less 'eager'.


The latest TD managed a top speed of 70mph, so I don't think the loss in
speed will be too severe, and I tend to stick to 60 most of the time
anyway; keeps my license clean!

> 2.5Td makes about 90bhp.
> 2.5NAD makes about 70bhp
> 2.25d makes about 60bhp.
>
> But, early 90's has the 2.25 motor, so it is not a hugely retrograde
> step.
>
> Expect top speed to be down to about 70mph though, and it to not be
> so keen on hills, other wise it should work OK.
>
> Last thing though, why are you killing the 2.5Td's?
>
> I know that they had some weaknesses, but biggest reason for self
> destruction is user abuse or neglect.


The original motor had done almost 130k, and I hear that's about it fot
TDs. I got it with 127k on the clock, so no idea of care or otherwise.
The latest was very tired, and I got it for £100 and had it fitted
almost as it was, so I think it was on it's last legs. If you're nearby
feel free to come see it - I don't have any plans for it!

> If you dont find out what the cause is, in all probability you could
> end up killing whatever replacement you put in there.


I hope not! I do check water/oil regularly, I just think I've been
unlucky. That's why I want a bombproof engine in there. A Tdi would be
fantastic, but waaay to expensive, and I think a V8 would take too much
bother to fit (unless someone has one they don't need, and the time to
put it in for me?? ;o)

Thanks for the answers.

Andy


 
I may just have what you are looking fo.
"Teflon" <[email protected]> wrote in message
news:[email protected]...
>
> First of all, if you have 'killed" two 2.5Td's, how dead are they?
> I've been looking for a cheap 2.5Td to recon and put in my 109 for
> AGES, if you have one that I could salvage..........
>
> Other wise, where to begin?
>
> Right, well the 2.5 was based on the 2.25, and in fact the last of the
> line five main bearing 2.25's share the same block and head castings.
>
> Effectively they should be bolt for bolt interchangeable. I think you
> may need to check the position of the location dowels on the
> bellhousing to engine mating faces, I think that there's an extra one
> on the 2.5 block, so basically you may have one empty hole.
>
> Other wise it should all be pretty straight forward.
>
> Only things that might catch you out are things like the fact that the
> 2.5Td has a servo shut off that works electrically from the ignition
> switch, where the old S3's had a choke cable 'pull to stop' - that
> means you may have to put a cable stop in.
>
> You'll probably also need to get an early 90 NAD down pipe for the
> exhaust to replace the turbo and waste gate, and really that should be
> about it.
>
> Performance wise, well it is going to be a LOT less 'eager'.
>
> 2.5Td makes about 90bhp.
> 2.5NAD makes about 70bhp
> 2.25d makes about 60bhp.
>
> But, early 90's has the 2.25 motor, so it is not a hugely retrograde
> step.
>
> Expect top speed to be down to about 70mph though, and it to not be
> so keen on hills, other wise it should work OK.
>
> Last thing though, why are you killing the 2.5Td's?
>
> I know that they had some weaknesses, but biggest reason for self
> destruction is user abuse or neglect.
>
> If you dont find out what the cause is, in all probability you could
> end up killing whatever replacement you put in there.
>
>
> --
> Teflon
> ------------------------------------------------------------------------
> Teflon's Profile: http://www.landyzone.co.uk/lz/member.php?userid=132
> View this thread: http://www.landyzone.co.uk/lz/showthread.php?t=1379
>



 
I may just have what you are looking fo.
"Teflon" <[email protected]> wrote in message
news:[email protected]...
>
> First of all, if you have 'killed" two 2.5Td's, how dead are they?
> I've been looking for a cheap 2.5Td to recon and put in my 109 for
> AGES, if you have one that I could salvage..........
>
> Other wise, where to begin?
>
> Right, well the 2.5 was based on the 2.25, and in fact the last of the
> line five main bearing 2.25's share the same block and head castings.
>
> Effectively they should be bolt for bolt interchangeable. I think you
> may need to check the position of the location dowels on the
> bellhousing to engine mating faces, I think that there's an extra one
> on the 2.5 block, so basically you may have one empty hole.
>
> Other wise it should all be pretty straight forward.
>
> Only things that might catch you out are things like the fact that the
> 2.5Td has a servo shut off that works electrically from the ignition
> switch, where the old S3's had a choke cable 'pull to stop' - that
> means you may have to put a cable stop in.
>
> You'll probably also need to get an early 90 NAD down pipe for the
> exhaust to replace the turbo and waste gate, and really that should be
> about it.
>
> Performance wise, well it is going to be a LOT less 'eager'.
>
> 2.5Td makes about 90bhp.
> 2.5NAD makes about 70bhp
> 2.25d makes about 60bhp.
>
> But, early 90's has the 2.25 motor, so it is not a hugely retrograde
> step.
>
> Expect top speed to be down to about 70mph though, and it to not be
> so keen on hills, other wise it should work OK.
>
> Last thing though, why are you killing the 2.5Td's?
>
> I know that they had some weaknesses, but biggest reason for self
> destruction is user abuse or neglect.
>
> If you dont find out what the cause is, in all probability you could
> end up killing whatever replacement you put in there.
>
>
> --
> Teflon
> ------------------------------------------------------------------------
> Teflon's Profile: http://www.landyzone.co.uk/lz/member.php?userid=132
> View this thread: http://www.landyzone.co.uk/lz/showthread.php?t=1379
>



 
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