Discovery to defender gearbox convertor, simple enough if you have a lathe. This is it about 50% complete, two of the three lips are turned and then it needs a hole drilling and tapping along with a 5/8th hole in either end with a 3/4" solid in the to separate them

Started life as a 50mm bar and turned to the correct diameter

I'll make a separate thread detailing it incase anyone needs to search in the future but I used some pinched designs (essentially going to compound the info)


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welds look like ****, tool bit ground wrong, feed was to fast, out feed was to fast on facing the end and shoulders, finish should of been like glass
 
welds look like ****, tool bit ground wrong, feed was to fast, out feed was to fast on facing the end and shoulders, finish should of been like glass

Not on a lathe when turning fast.......

Welds are solid, edges were chamfered and wire feed and penetration were set correctly by the tech to make sure so troll off ;)
 
You do make me laff, 'showin off' your machining 'skills':hysterically_laughi:hysterically_laughi

Turn it fast :p 400 rpm, lh knife tool, auto feed and then for a proper finish just dump it onto the bench grinder ;) means it takes #### all time
 
Turn it fast :p 400 rpm, lh knife tool, auto feed and then for a proper finish just dump it onto the bench grinder ;) means it takes #### all time

400rpm fast?:pound::pound::pound: What feed rate? mm per rev or metres per min?

Bench grinder proper finish:pound::pound::pound: Do you mean cylindrical grinder or centreless grinder?

Face, rough turn, finish turn- surface finish like glass: 2 maybe 3 minutes. Other end face, drill, bore, drill & tap: 4-5 mins. Takes less than feck all time.


Give it 25+ years then think about being an engineer:p:D
 
Ahem.................your parting tool needs sharpening ;)

Haven't used a parting tool :p all I had was a left hand knife tool as all the final year guys had taken the other lathes and tools as they get priority over us for the formula student builds
 
400rpm fast?:pound::pound::pound: What feed rate? mm per rev or metres per min?

Bench grinder proper finish:pound::pound::pound: Do you mean cylindrical grinder or centreless grinder?

Face, rough turn, finish turn- surface finish like glass: 2 maybe 3 minutes. Other end face, drill, bore, drill & tap: 4-5 mins. Takes less than feck all time.


Give it 25+ years then think about being an engineer:p:D

:hysterically_laughi:hysterically_laughi
 
Haven't used a parting tool :p all I had was a left hand knife tool as all the final year guys had taken the other lathes and tools as they get priority over us for the formula student builds

ah ok, revs too low and feed too high then ;)
 
Haven't used a parting tool :p all I had was a left hand knife tool as all the final year guys had taken the other lathes and tools as they get priority over us for the formula student builds

still not a good excuse, but you got plenty for every situation :rolleyes:

So what is that hunk of round stock supposed to be and do????
 
400rpm fast?:pound::pound::pound: What feed rate? mm per rev or metres per min?

Bench grinder proper finish:pound::pound::pound: Do you mean cylindrical grinder or centreless grinder?

Face, rough turn, finish turn- surface finish like glass: 2 maybe 3 minutes. Other end face, drill, bore, drill & tap: 4-5 mins. Takes less than feck all time.


Give it 25+ years then think about being an engineer:p:D

Cylindrical grinder that's the one, couldn't think of the name!


Had about 20 mins to try and get one sorted so was moving fast, feed rate can't remember what it was set to but I don't need a good finish hence the words may finish on grinder :p definitely not a 2 to 3 minute job when you have to stop and check the size with calipers evey few cuts

Had to take it from 50mm to 25.4mm so working fast will give a rough finish taking 1mm cuts each time
 

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