johnny curt 1
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ill get some piccies of the horrors i uncovered with the boot floor and i have a boot pan ordered and on the way for tuesday
Sill repairs
- Thread starter MrPDude
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ill get some piccies of the horrors i uncovered with the boot floor and i have a boot pan ordered and on the way for tuesday
johnny curt 1
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well this is an undertaking to say the least ive been doing 10 hour days since saturday and it seems like im getting nowhere fast
firstly the sills ive replaced with scratch built pannels
firstly the sills ive replaced with scratch built pannels
johnny curt 1
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one thing ive learned is never take a boot floor pannel out unless yer either sure about what your doing or absolutely mad
i hope its the latter of the two as i managed to knock this up for less than £2 worth of sheet steel
i hope its the latter of the two as i managed to knock this up for less than £2 worth of sheet steel
johnny curt 1
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and a quick piccie of the home made body mount i made from an old catnic lintel rather than fork out £35 for a new one
rollin danny
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Nice job Johnny. I hope you got it cheap,cheap , like £50 Whereabouts in Manchester are you ? Im in Reddish. Looking for a couple of lengths of box to do me sills.
Whereabouts in Manchester are you ? Im in Reddish. Looking for a couple of lengths of box to do me sills. MrPDude
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impressive work there mate. You should stick em all in a single post of your own so ppl can admire your work. This thread only attracts a certain level of attention. Some mighty fine fabrication work there!
shocker
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Respect is due for that....been down that route and theres no easy way or shortcut
Mr Noisy
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im at the same stage now, boot floor out and about to cut out crossmember too.
i took the silly route and spent about 200 quid on new boot floor and side panels and the 4 strengthening beams - i laid them in and they hardly fit anyway, should have made my own sides up like you instead
anyway i got them now so will have to use them/ make them fit
quick question - how did you get the strengthening beams off the bottom of the boot floor?
not that i need to cos ive got new ones but was just wondering how to reattach them - weld on or are they just bonded/stuck/rusted on?
cheers, and great work btw, ive just been looking at mine for the past few days thinking why oh why did i start this job
i took the silly route and spent about 200 quid on new boot floor and side panels and the 4 strengthening beams - i laid them in and they hardly fit anyway, should have made my own sides up like you instead
anyway i got them now so will have to use them/ make them fit
quick question - how did you get the strengthening beams off the bottom of the boot floor?
not that i need to cos ive got new ones but was just wondering how to reattach them - weld on or are they just bonded/stuck/rusted on?
cheers, and great work btw, ive just been looking at mine for the past few days thinking why oh why did i start this job
rollin danny
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Can you use 75 x 50 3mm wall. I can get it in 2m lengths £15.57 + vat.60 x 100 is 5mm wall and goes up to £ 35 + vat per 2m length
MrPDude
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Thats what i used mate. Just dont cut off too much material, if you weld if the the floorpan you will lose 25mm off of the standard sill depth and your A+B posts wont line up. Leave about 40-50mm drop from the floor and overlap some original sill over the box section so that the box lines up with the posts
MrPDude
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im at the same stage now, boot floor out and about to cut out crossmember too.
i took the silly route and spent about 200 quid on new boot floor and side panels and the 4 strengthening beams - i laid them in and they hardly fit anyway, should have made my own sides up like you instead
anyway i got them now so will have to use them/ make them fit
quick question - how did you get the strengthening beams off the bottom of the boot floor?
not that i need to cos ive got new ones but was just wondering how to reattach them - weld on or are they just bonded/stuck/rusted on?
cheers, and great work btw, ive just been looking at mine for the past few days thinking why oh why did i start this job
Sorry for double post
They are spot welded to the boot floor, either drill em out or get a grinder on the welds. Do it from say left to right and it will gradually pop off
shocker
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Last time I drilled the first couple of spots out then air-chiselled 'tween the pieces,bloody noisy,because....after doing a couple of inside weld repairs I noticed that I was getting sparks burnt into the window glass from all the grinding,and cutting before I even got to the weld-spit.Tried masking off but hot metal flies through paper and sets fire to blankets.Even using fireproof welding blankets meant I ended up working in a dark box cos I had covered all the windows!
So....slow speed drills and chisels, air if you got that luxury, leccy and gurt big 'ammers if'n you aint,innum jasper.....sorry,came over all cornish there,whoops
So....slow speed drills and chisels, air if you got that luxury, leccy and gurt big 'ammers if'n you aint,innum jasper.....sorry,came over all cornish there,whoops
Last edited:
johnny curt 1
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invest in some thin polycarbonate roof sheets like on conservatory roofs wich yer can get from wicks or B&Q sparks wont go through it and it lets light in also if its cut to bout the right size so it just wedges in itll be reet ( polycarbonate sheets are pretty much the same **** that anti spatter lenses in welding masks are made of )
nrgserv
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nice repair sections johnny,
as someone else said, you wanna stick em in a thread
o yer own, altogether.
best of luck to the op as his thread seems to
have been hijacked!
as someone else said, you wanna stick em in a thread
o yer own, altogether.
best of luck to the op as his thread seems to
have been hijacked!
rollin danny
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So ideally do I need 6o x 100 box or 75 x 100 box ?. I can't use 50 x 75 because the existing sills have rotted right back to the floor so nothing to weld too Is the length required 1400 ? Cheers.
Is the length required 1400 ? Cheers.
shocker
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invest in some thin polycarbonate roof sheets like on conservatory roofs wich yer can get from wicks or B&Q sparks wont go through it and it lets light in also if its cut to bout the right size so it just wedges in itll be reet ( polycarbonate sheets are pretty much the same **** that anti spatter lenses in welding masks are made of )
problem solved ! now to get some money.......
johnny curt 1
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problem solved ! now to get some money.......
for sale signs from outside peoples houses work just as well
GreenHornet
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So ideally do I need 6o x 100 box or 75 x 100 box ?. I can't use 50 x 75 because the existing sills have rotted right back to the floor so nothing to weld too
I used 60x100 and slotted the top edge with a single 2mm cutting disc. Clamped together and then welded. This made the sills wedge shape wich fitted better up to the underside of the floor. Length is 1400mm.
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