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  1. P

    300tdi bad starter

    Again, thank all. A bit of an update for you all. Long and short is that it was compression. Popped the head off the other day and it was soon evident that the bores are notably worn, so much so that it is not possible to push the pistons out as the rings are catching on the newly formed lip...
  2. P

    300tdi bad starter

    Thanks all. really helpful. Set up a gravity feed and left it over night but problem returned once again in the morning so have ruled out air or fuel draining back to the tank. Besides, would have been surprised as Injector pump has had a full overhaul and new lift pump. On earth strap point...
  3. P

    300tdi bad starter

    Thanks, but have tried that. Indeed pump has been off and overhauled professionally. Have even tried a pump off another wagon which has no probs and starting problem prevails so I have re fitted the original one and ruled out the injector pump as the source of the problem. I am going to set up...
  4. P

    300tdi bad starter

    Thanks all, Air getting in the system overnight was my initial thought but the whole system has been overhauled and there is no evidence of any leaks. I had though about setting up a gravity feed straight into the filter, leaving it overnight and seeing how it started the next morning just as...
  5. P

    300tdi bad starter

    I recently bought a 96 model yr 300tdi 90. with 105k on the clock. It is a pig to start and always has been. Since i have owned it i have been through the entire fuel system, new filters, new lift pump, injector pump off and serviced, injectors tested, fuel lines tested for leaks and yet still...
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