P38A blend motor

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Yes I've done the calibration, which cycles from current position to cold, then hot and stops

Calibration is when the flap is taken in both directions against the stops and the motor is stalled in either direction. This gives the system info about the null point of the pot. Did you line up the flat on the drive flange with the top of the case then line up the arrows on the gear and pot?
 
Calibration is when the flap is taken in both directions against the stops and the motor is stalled in either direction. This gives the system info about the null point of the pot. Did you line up the flat on the drive flange with the top of the case then line up the arrows on the gear and pot?
The replacement pot i put in had different alignment so the arrows don't line up, it's 90° out so i took that into consideration when i put it all back together
 
Taken it apart again and the pot is working fine, the solder joints are fine and the wires are fine, yet nanocom was seeing wrong values that it wasn't seeing this morning. I wonder if there's a dodgy connection elsewhere...
 
Taken it apart again and the pot is working fine, the solder joints are fine and the wires are fine, yet nanocom was seeing wrong values that it wasn't seeing this morning. I wonder if there's a dodgy connection elsewhere...
Yep dodgy connection somewhere. Put it back on the car and it worked for a few moments ie. Moved as i changed the temp on the car display, then stopped.
Progress i think, guess what I'm doing tomorrow!!
 
Yes i see the value change but can't see if it goes all the way to zero or not as going thru the menus is too slow.
I did take the lid off the motor while still plugged in and turned the pot by hand, it went from 0-92 without any apparent dodgy readings in between

0 - 92 sounds odd. Never really played with that module but I would expect 0 - 256 for bits or maybe degrees movement.
 
The replacement pot i put in had different alignment so the arrows don't line up, it's 90° out so i took that into consideration when i put it all back together

So, does "taking into consideration mean you realigned the arrows, or left them 90 degrees out? they shd be realigned, obv. Or maybe try installing a different pot, since you're back in there. I think, when fitted, mine are showing between 1 and 9k across the wiper and one or other of the reference wires.

Bear in mind that if you have a service book symbol then all bets are off re the motors - HEVAC may try and protect them (eg my RH blend motor feedback problem allowed the LH blend to be controlled by HEVAC, but the distribution motor would not move) are there any gremlins elsewhere?
 
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In practice the pot will never reach it's full travel in either direction. The flap stops will prevent that. Calibration gives the ECU a null point to work from. That is the reason for the arrow marks, they place the pot at mid point initially.
 
To find the mid point, i found the max value and divided in half, then set the pot to that value, then put the output drive on with the flat parallel to the side of the case as normal
I do think it's a cable/connector problem somewhere given it now seems to work intermittently
 
To find the mid point, i found the max value and divided in half, then set the pot to that value, then put the output drive on with the flat parallel to the side of the case as normal
I do think it's a cable/connector problem somewhere given it now seems to work intermittently
Depending on the potentiometer you used you cannot find the mid point like that, some pots operating on a logarithmic scale, you find the mid point mechanically.
 
Depending on the potentiometer you used you cannot find the mid point like that, some pots operating on a logarithmic scale, you find the mid point mechanically.
did not know that! it does seem to be a normal scale, just 90 degrees out.. the physical mid point reads around 5K ohms so it must be right?! *must*
 
Kermit - you say cable/ connector problem... fyi I cleared my "RH Blender motor feedback faulty" error by replacing one pin (on the LH motor !!) and the entire connector block - so the solution can be in a non-obvious place. Also POs may have spliced/ repinned the connector, so worth running over all the wiring on the blend motor connector IMHO
 
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