Intershield 300 pure aluminium epoxy high abrasion resistant 2k primer …. Done

Indeed, decided to refurbish this in a different order to the series 3, where I started with the chassis upward. But this way I was restricted with room in the garage to do all the body work. Definitely the better way to reatore is to do all the running gear, engine and box first followed by...

Been 6mths in the waiting, chassis now home gettin prepped for paint, first off a good steam clean with trailer wash then a good going over with an 80 grit flap disk to remove any unwanted dribbles of galv, uneven buildup, and splatter. T wash with a 2” paint brush ( used approx 1ltr). Then let...

Yup I’ll use crown T wash, let it dry then apply intershield epoxy primer, then intershield epoxy top coat which is the paint used on offahore structures and commercial boat decks, which is very hard wearing and abrasive resistant, used it on my series 3 chassis two years on and its exactly as...

a few hours spent this evening flattening and polishing, well worth the extra work

yup new galv chassis will be next in the booth for international marine grade 2k zinc primer and 2k black satin top coat.

Rear tub re painted one side as there was a small dent in the lower arch that I’d missed. Arches also painted. Only bits left to do are the door hinges when iI get some and the windscreen frame brackets

Kicked arse out if the painting today ! Outside temp 22deg booth a cool 23! Wings done, van panels done, bonnet done, sills done, rear corner cover panels done, I’m also done ! Ya dont half seat in a white cat suit !

Doors next in the smurf booth, that’s what I looked like last night when I forgot to put my hood up on the white suit 😂

DIY heated paint booth built its now time to starting to get some colour down, roof in Charlton white completed with a few runs that I can flatten and polish out, rear tub done and then done again as I found a 3” straight dent in one side. Floor plates, front grill and bulkhead done. Inside door...

Exactly 2 tubes of tiger seal, some masking tape, latex gloves and my thumb thats all it took to fill all the joints and gutter rails. Oh and a gallon of white spirits and half a roll of blue paper to clean up!

Roof cleaned up with DA 240grit, etch primed all the bare aluminium and a little filler on a few dents.

Three and a half house later …. The cracked sticks like **** seam sealer is all out of the roof gutter. I recon this deserves a beer ! Todays tip, use a narrow screwdriver, heat gun and wire brush, oh and a glove on the right hand ! Cos that bloody heat gun doesn’t half get hot , suppose the...

Last but not least the roof, sun roof and side glass out, good steam clean and hung out to dry. Before flattening with 240 grit them some fresh seam sealer around the gutter rails / roof seam then some etch primer me thinks/

Rear door skin bonded and edges folded, took a good few hours to do carefully not to dent or crease the ali skin but well worth the extra time and patience. Went over it with 230 grit orbital before two coats of 2k etch primer. Applied extra seam sealer around all the frame on the inside to fill...

Rear door painted this evening with 2k zinc primer, next job is to bond the new ali skin.

Rear door bottom rail replaced, centre rail removed straightened and welded back in. Will spend a bit of time tomorrow evening cleaning up the welds and give it a good coat of 2k zinc primer before re skinnining with new ali.

Wings primed and the insides painted, nice to see some color going down.

Wings aside as I’m waiting for a RHS headlamp panel and a LHS outer wing that seem to be in short supply. Third time lucky hope the latest order to RimmerBro comes up trumps. Not wanting to sit still ive cracked on with the banana shaped back door. Think the previous owner must have tried to...

With summer now looming I better change to sixth gear with this landy and get the gazebo empty of landy bit 😂