I hope this might save others time as I encountered it myself last weekend when replacing the front control arms. When I came to split the hub ball joint I found that
a) The nut would not come off as it fouled the CV joint gator as it neared the end of the thread.
b) Even with the nut undone a turn or 2, the thread on the ball joint was too long and my ball joint splitter would not fit into the small gap between top of bolt and CV joint.
My tip and it saved a lot of faffing. I undid the nut so I had a 3-4mm gap and then used the underside of the nut as a guide for my angle grinder fitted with a fine kerf blade. Plenty of sparks, but took no time and I was then able to get my ball joint splitter on top of the joint and split it.
a) The nut would not come off as it fouled the CV joint gator as it neared the end of the thread.
b) Even with the nut undone a turn or 2, the thread on the ball joint was too long and my ball joint splitter would not fit into the small gap between top of bolt and CV joint.
My tip and it saved a lot of faffing. I undid the nut so I had a 3-4mm gap and then used the underside of the nut as a guide for my angle grinder fitted with a fine kerf blade. Plenty of sparks, but took no time and I was then able to get my ball joint splitter on top of the joint and split it.