Removable Tow hitch Build

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jai_landrover

Well-Known Member
Posts
13,392
Location
Luton
Right I have done many mods to my 90 to improve its off road ability and I refuse to add anything like a drop plate or anything that hangs down from the rear x member that can get hung up. I need to be able to tow from a ball at a sensible height every now and then but do not want to add anything permenant.
So.....
The requiremnent:
To have a totally removable tow hitch that can be carried in the back of the 90 when not in use and can be quickly attached for towing normal 50mm ball type trailers at a sensible useable height.
I think somthing that would attach to my nato hotch and anchor securly under to the chassis rails is in order. I have seen various and each have their own design advantages and disadvantages. I chose to build my own but sticking to the rule that it should be of a good mechanical fit and any welds are to be used to hold metal together and not to used solely to support anything keeping strength to a max. Overengineering is a Family thing.
Turnig down some solid bar stock:


Mocking up the sides and plate:


Drilling the holes in the angle for the stepped machined down weight bearing bar ends to be inserted and welded in place:


Quick check on the dosco to make sure it all works before welding it up:

Welding up the ends and internals mating the bar to the Angle sides:

Mocking it up ready for the bottom stays:

Uploaded with ImageShack.us

Bit dark to continue any more today. Sorry for the bad pic but I will hopefully have the rear stays sorted tomorrow night or if not Saturday at some point bit of a clean up and paint job should be good.
Comments and Ideas welcome.

Must be said Big thankyou to Spitfiremk1uk for use of his lathe, welding ability and the beasty drill. Cheers Bro!
 
nice job, but ****ed if id hold that wolf drill with that bit in it , thats a radial drill job ;) its ok till it snatches and busts yer wrist
 
Tis a bloody powerful drill. lots of cutting oil used mind. Usually used for cutting 52mm holes in chassis and 6mm plate for roll cages so quite used to it just gotta hold steady and know when to let go!
 
Cutting a rangie shassis with a 52mm bit and inadvertantly held in the trigger hold button!

When it was almost through it snatched and as I was already leaning over it took me around and over in what must have looked like a perfect KungFu move!

Never hold in the trigger release button!:frusty:
 
Update thanks to Spitfiremk1uk,

Got me removable tow hitch welded up:


Before welding up Mock up:


Just after welding:




Needs cleaning up and grinding some bits smooth but should do we well and no poxy anchor on the back when not being used!
 
Cant stand the gauntlets but get some good leather gloves from work which are great ;)


Whats the legalitys with that since the new law came it ??? And I dont mean will the MOT man pass it im thinking the VOSA Spot check!!!
 
As its an early 90 the tow bar needs to be secure. Vehicles built after x date must have type approved tow bars mine isnt as it too early !!
 
European Law now states that all light passenger vehicles registered on or after 1st August 1998 require a type approved towbar tested to EC94/20 and towball with suitable D&S value. This is not retrospective and does not affect any vehicle registered before this date. Other vehicles not subject to type approval are ~ commercial vehicles, car derived vans and motor caravans.

Fitment of a non type approved towbar on a vehicle registered on or after 1st August 1998 could result in prosecution and in the event of an accident the vehicles insurance could be invalidated.
 
Yep.

And I don't know of any type approved detachable towbar on the market :(

So if you own a post 98 vehicle and want to off-road without the towbar acting like a plough, yet still want to tow things on-road, you're a bit f**cked really. Unless you fancy physically fitting and then unfitting a type approved one 'on the spot'
 
Yup, Another reason to keep an older motor on the road. Saying that some abortions you see being weilded about they deserve to be locked up
 
I think dicky bates are ok on a fender as it's a utility vehicle not a car??

I have just taken one of these off the disco as I've fitted a guardian tankguard with removable towhitch.

8_0.jpg
 
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