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Thanks maxyman,changed the main beam stalk and it solved the problem, it could have been any of the parts I replaced but got there in the end, now I just need to figure out why my wipers operate when I switch the lights on !

Just changed the fog inhibit relay and still no good arghhhhh.... Any ideas what to change next, high beam stalk maybe.

When on normal beam, lights don't come on, only when I flash the stalk the high beam comes on but not when I push the switch forward. The fog light works correctly, comes on when normal beam switch is on and does not go off when I flash the high beam on stalk. Could it be the fog relay ?

I have now found the rear fog inhibitor relay, the wiring diagram shows the dip beam wiring goes through this relay. Don't know how to check the relay except to get a new one but found a strange resistor type wire across the 85-86 connections (see pic) there is no continuity across 85-86 but...

I have now changed the dim dip relay as shown in the picture from James, still no good, I then changed the stalk switch that puts the side lights/ main lights on, costs are mounting and I still can't get the f##ker to work !The fuses are ok.Any suggestions what to try next ? Thanks

Thanks James, If I remove it do I need to join the wires to bypass it ?

Thanks, will check tomorrow, do you know what colour it is ?

Hi all I am having problems with my headlamps. Side lights work ok, flash on main beam works ok but the normal beam does not work. I have checked fuses , switches and bulbs all ok. Some posts mention dim dip relay (pink)behind the instrument panel but I only have two yellow ones ? It's a 1991...

Just keep grinding at all the areas you can access, don't hit it at all.

Replace the relay ( red one) , its only a fiver, it solved same problem on mine but only after I had replaced the wiper motor and stalk switch - should have tried the cheapest fix first.

Thanks will try the relay next.

Hi All, hope you can help. My wipers on my 1992 CSW will not turn off . I have replaced wiper motor assy (including park switch) and also the wiper stalk on column and still will not stop. Any ideas what to check /replace next ? Thanks.

Mines a 1991 CSW and is standard, but I guess it may have been an optional extra.

Yes standard in 110CSW.

I thought they were to stop he roofrack falling off :)

Had exactly the same problem last week, after doing a search on here it pointed me towards earth to inner wing. Had a quick look at back of headlamp and immediately noticed I had forgot to refit earth to inner wing when I did some welding on the front outrigger . Tightened bolt and solved...

Loving the thread, it's really coming together now. I live just outside Burton, can you do mine next :)

Dipstick holder has pushed in, had the same on my 200tdi, unscrew holder and re-position ( pull the holder back against the nut when screwing into block. Trust your measuring can not the dipstick.

Had the same on mine, replaced the master cylinder (easy job) and it fixed the problem. It can only be one of 3 things, master cyl, slave cyl or leak/ air in system.

Excellent funny post :p