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  1. Wagon Loon

    300 tdi I gas flowed my new cylinder head, after head gasket fail, 97 Defender pick-up Peggy

    I was quite pleased to see the original honing marks still in the cylinder walls. They are a little more worn off at the back of cylinder three, and this seems to fit with others opinions that no 3 cylinder gets more boost than the others, because of the inlet manifold design, which has the...
  2. Wagon Loon

    S3 109 Safari project......

    I guess once stripped and cleaned, you'll see what you've got. Maybe it's not tha bad 🤞
  3. Wagon Loon

    300 tdi I gas flowed my new cylinder head, after head gasket fail, 97 Defender pick-up Peggy

    After some work, I ended up with a little airbox mount kit to build. It felt like being a kid and getting an airfix kit to paint and build. A couple of the mount rubbers were separating from the bolts so really did need replacing. But a most satisfying job.
  4. Wagon Loon

    300 tdi I gas flowed my new cylinder head, after head gasket fail, 97 Defender pick-up Peggy

    The new head arrived and I set it to the side until needed. Not wanting to damage the machined mating surface. This was a mistake as it turned out, because the couriers had been somewhat unkind to it. They had dropped the new head not once but twice causing some damage to each end. I realized...
  5. Wagon Loon

    300 tdi I gas flowed my new cylinder head, after head gasket fail, 97 Defender pick-up Peggy

    I did notice it was double skin, and figured if I didn't sort the rust now it wouldn't be long.
  6. Wagon Loon

    300 tdi I gas flowed my new cylinder head, after head gasket fail, 97 Defender pick-up Peggy

    300 tdi I gas flowed my new cylinder head, after head gasket fail, 97 Defender pick-up Peggy Head gasket on Cyl 3 leaked into water system and had white smoke :eek: Here is a pic of the failed area Done 140,000, and pic of engine You may be able to see piston no 3 has been steam cleaned a...
  7. Wagon Loon

    S3 109 Safari project......

    Land Rover Panel gaps,now there's a whole topic unto itself lol
  8. Wagon Loon

    S3 109 Safari project......

    Actually starting to look like a car 😀
  9. Wagon Loon

    S3 109 Safari project......

    That's looking amazing, and it's all really coming together now 👍
  10. Wagon Loon

    300 TDI airbox mount

    Picked it up from eBay £6.88, it's ok, although I got rid of the plastic covered locking screw and put a small bolt in so the locking pin doesn't shift 🤬...
  11. Wagon Loon

    300 TDI airbox mount

    Absolutely, too easy to miss the bracket when refitting the head, then realise you just f®©¢¥d up 😀
  12. Wagon Loon

    300 TDI airbox mount

    Yep, this has caught me out, and after torquing down my newly built head I realised I had not got the bracket on 😱. So I'm hoping taking the two bolts out and refitting them will not cause total disaster 😬. I figured since the bolts will have app 4mm less travel I I will use an angle gage to...
  13. Wagon Loon

    300 TDI airbox mount

    the rubber mounts were all quite bad and separating from the metal mounts But are available Well time to refit and move on 😀
  14. Wagon Loon

    300 TDI airbox mount

    The fun stuff about restoring your Landy is when you've taken it apart, cleaned refinished the rusty bits by arduous labour, etch primer and 2k gloss. Got new replaceable consumables and end up with a kit to put back together. It's like when you got an air fix kit to build as a kid 😀
  15. Wagon Loon

    What engine is this??

    This is my7 1997 Defender 300 tdi engine It's origional, and I'm building a new cylinder head for it as the gaskets gone on cyl no 3. I've poeted and polished it and modified the valves to to improve flow and efficiency. But yours looks like a 300tdi, the disco has some ancillary differances...
  16. Wagon Loon

    Dual inlet manifold - installation

    Peggy the farmy pick-up did seem a little quicker than I was expecting. Out accelerating a 2018 transit to 80 up a hill on the duel carriageway. I believe it has the same engine as the last Defenders, and they may have had some load, so it means nothing really. I attributed this to her being the...
  17. Wagon Loon

    Dual inlet manifold - installation

    Thats an intake bowl, behind the valve
  18. Wagon Loon

    Dual inlet manifold - installation

    I forgot to mention, I was using a very small grinding stone on the pencil air die grinder, with wd 409 which stopped the stone clogging with Alu. You can see all the ****e sticking oot better in this pic. There is also minimal machining from the fitting of valve seat inserts, and the most...
  19. Wagon Loon

    Dual inlet manifold - installation

    So Fourby folk got ack to me and said there is a waiting list I can Join. Here's the link for anybody interested in getting one too. https://fourby.co.uk/epages/950004277.mobile/en_GB/?ObjectPath=/Shops/950004277/Products/Manifold Meantime and app 50 hours of work later, possibly more! I've...
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