Get one from a breakers, there should be loads of freelanders in them. To make one that fits properly won't be easy.

Are they basically all the same shape and size? Will one from a 1999 1.8 k series fit my 2003 TD4 for example?

If it will fit I will certenly get one and modify it a bit, to look better as well as make oil changes easy.

Andy

They come off easy anyway,only 6 large bolts, 2 6mm bolts and 2 self tappers hold them on.

Finally fitted a replacement sump guard today it came from a 1999 1.8 petrol. It all aligned up except a for couple of bumper fixings which i cut off. Checked it for clearance etc and drove 10 miles home no problems.

Then went out tonight and on full lock I have one hell of a vibration coming through the steering. So it looks like its coming back off tomorrow Up to now i have done 3000 trouble free miles

Andy

If you wanted problems, you should have bought a petrol Freelander with dodgy engine & transmission. You had 3000 trouble free miles till you started footering about with it. Lesson learned hopefully.