Fed up of no low fuel warning light??

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G13SJC

New Member
Posts
735
Location
Nuneaton, Warwickshire
Well I was, and also the inaccuracy of the reserve.

I often found that I could safely cover 30 miles with the fuel guage covering the red section (1998 Freelander). A few weeks ago, I covered 50 motorway miles with the pointer in the red, drove a further 20 miles and vehicle was still running.

I decided to empty the fuel tank, by powering the fuel pump (direct connection) and removing the inlet manifold fuel connection. I emptied a further 8 litres (until fuel ran out) and then measured the voltage coming from the sender.

I added a measured 5 litres and did the same again starting the vehicle (once fuel pipe reconnected) to gain an accurate reading due to fluctuation due to higher voltages with alternator charging.

I then gave the figures to an electronics guru who I met through another forum. He built me a simple circuit that checks the voltage and when at the 5 Litre mark switches on a 2mm LED. (there is a small voltage tolerance, so may light at 7 Litres)

Anyway the unit arrived and I was nervous about taking apart my instrument panel and drilling the dial material. It was an absolute doddle - easier than putting up shelves!!

I tested the unit and rebuilt everything (without taking a photo!!)

Pics are attached - I just need to use up the fuel to test in action. Apologies for the poor quality - my camera is useless at close work with flash!!

To sum up - I can now use more of the fuel in the tank without the fear of running out as when the LED lights I have at least 30 miles in which to refuel.

Regards,

Steve
 

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You really, really need to get out more. I never come in here to the nerdlander bit and now I know why:eek:

Well I was, and also the inaccuracy of the reserve.

I often found that I could safely cover 30 miles with the fuel guage covering the red section (1998 Freelander). A few weeks ago, I covered 50 motorway miles with the pointer in the red, drove a further 20 miles and vehicle was still running.

I decided to empty the fuel tank, by powering the fuel pump (direct connection) and removing the inlet manifold fuel connection. I emptied a further 8 litres (until fuel ran out) and then measured the voltage coming from the sender.

I added a measured 5 litres and did the same again starting the vehicle (once fuel pipe reconnected) to gain an accurate reading due to fluctuation due to higher voltages with alternator charging.

I then gave the figures to an electronics guru who I met through another forum. He built me a simple circuit that checks the voltage and when at the 5 Litre mark switches on a 2mm LED. (there is a small voltage tolerance, so may light at 7 Litres)

Anyway the unit arrived and I was nervous about taking apart my instrument panel and drilling the dial material. It was an absolute doddle - easier than putting up shelves!!

I tested the unit and rebuilt everything (without taking a photo!!)

Pics are attached - I just need to use up the fuel to test in action. Apologies for the poor quality - my camera is useless at close work with flash!!

To sum up - I can now use more of the fuel in the tank without the fear of running out as when the LED lights I have at least 30 miles in which to refuel.

Regards,

Steve
 
You really, really need to get out more. I never come in here to the nerdlander bit and now I know why:eek:

Thanks for that comment....

I guess if you don't own or drive an early freelander then you don't know how frustrating it is when the pointer moves to the red when there is plenty of fuel remaining.
 
The light flashes on when I've got a quarter of a tank in me 110 and the needle wavers between nothing and a quarter of a tank as you go round corners. I've got used to it.
 
Thanks for that comment....

I guess if you don't own or drive an early freelander then you don't know how frustrating it is when the pointer moves to the red when there is plenty of fuel remaining.
Should av just kept it above 1/4 tank mark, simple really:D
 
ere - i take it yours dont have a low fool light, then? My Kv6 did - wouldnt it be simpler to fit a later dash? Not as much fun tho.

Never thought of that, but would that affect the odometer - last time I changed an instrument pod the odometer kept flashing as it was different to the value stored in the BECM....

Anyway, I like a challenge!!
 
this info mite be of use, to....

Fuel contents gauge
The fuel contents gauge is controlled by a voltage signal from the float operated sender unit in the fuel tank. Movement of the sender unit float arm varies the electrical resistance across the sender unit, so the voltage of the control signal and the resultant deflection of the gauge pointer are directly related to the level of fuel in the tank.

Sender Unit
Resistance, Ohms....................Nominal Gauge Reading
105 .....................................Red sector at empty
32.5 ....................................Horizontal (half full)
5 ........................................White sector at full
 
This mite also of use to yu peeps....

Engine coolant temperature gauge
The engine coolant temperature gauge is controlled by a voltage signal from the temperature gauge sensor. The electrical resistance across the temperature gauge sensor is proportional to temperature, so the voltage of the control signal and the resultant deflection of the gauge pointer are
directly related to coolant temperature.

Model Type Sensor
Resistance, Ohms................................Nominal Gauge Reading
Diesel
...............135.9 ..............................Wide sector at cold
22.9 to 71.0 5 degrees below horizontal (engine normal operating temperature)
...............18.1 ................................Between red and white sectors at hot
Petrol
...............142.0 ..............................Wide sector at cold
32.1 to 49.0 10 degrees below horizontal (engine normal operating
temperature)
................16.9 ...............................Red sector at hot
 
Sender Unit
Resistance, Ohms....................Nominal Gauge Reading
105 .....................................Red sector at empty
32.5 ....................................Horizontal (half full)
5 ........................................White sector at full

Good figures, but when the pointer is in the red section, I have covered 70 miles and found 8 or 10 litres left!!

The Technozen solution allows you to use more fuel up between refuels.
 
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