Aaron's 90 rebuild

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aaronmorris

Head's a shed
Posts
6,369
Location
Doncaster
Well I have decided to do a rebuild on my 90.
This is how it looked when I bought it. It had been waxoiled before I got it, And after owning it for a while I thought It would be a good idea to scrape some of :eek: It was a bad idea and started finding a few holes. Bloody stuff hides everything :mad:
Plus I wanted to put it back to standard ish. So I thought It would be a good time to strip it all down and replace anything that's fecked.
I probably could have started with a better vehicle to start with. But there's no going back now and I can still make it tidy again. Just means spending more money on it :lol:
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I started this as I enjoy reading other peoples build threads, So hopefully some one will be interested in this :)
 
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So the strip down begun.
Ifor Williams back off.
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Doors and truck cab off. I had to drill out all the bolts that hold the door on. Not one came undone. And I haven't got many good drill bits left :eek:
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Seat box removed
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And the tub removed, The tub seemed rather heavy. I have lifted a Td5 one on my own but had no chance of lifting this of on my own. Or maybe its just because I'm built like a racing snake :eek:
Think I used the grinder to much as its now broken. :mad:
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Wings coming off. The wiring in the wings was a mess but ill sort that when I put the wings back on.
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and the other one :p
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Gear box coming out
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And the engines out :)
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I was about to change me mind anyway :eek: they look fecking massive in that second lot of pics!

I just need a set to replace the fooked ones the last owner put on mine :doh: if not I'll just cut off an even amount on all the arches and have nothing :)

Yep that's why I sold em. looked a bit daft, Maybe they wouldn't with wider wheels.
Think I need to go to an auto jumble to try and get some cheep bits. Instead of the daft prices stuff does on ebay.
 
Bulkhead off. Its a bit bloody heavy :eek:
Its a bit rotten but ill repair that at a later date. It needs at least the foot wells repairing and the top corners redoing as they have been done before but look a bit crappy. Might need more but I haven't hit it with a hammer yet :D
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Front axle coming off. I'm doing most of this on my own so the engine crane is a god send and makes life much easier.
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And the back one.
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Chassis back in the garage ready for welding. I had never welded before I started this project. Its easy sticking two bits of metal together. Its the making it look neat that's hard.
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Prepping axles for paint. They was rubbed down with a combination of wire wheels on the grinder and the drill. and sandpaper, It took a while but I think the final outcome is much better than if I had rushed it.
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In primer. I used a cellulose primer as its what I had lying about from when I painted my brothers. So made sense to use it up.
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And painted black. I used 2k paint as from what I have read it is harder wearing than cellulose but time will tell. Although it seems a better finish out of the gun than the cellulose.
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Same treatment for the front
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Swivels off. I would have painted it with them on but the swivel seals needed doing and this was the easiest way to do them.
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And in primer
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Painted black.
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Built back up, Ooooo shiny
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Few more bits and bobs in various stages of paint and prep
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Wont be hanging stuff on the washing line again got teld orf :lol:
 
I'm wondering if it'll fit me series ;) any interest in a trade for parts ?


Ahhh gotcha. your welcome to offer it up if your ever close by.
And I only really need a set of arches and the bottom piece of the dash,
Iv got enough cra.... ermm... top quality merchandise in me shed's already :D
 
Only stuff I have really is electric fans, a good rad and other bits like that :(

Other than that I'm making up a batch of standard HD replacement bumpers next week or one after as I need to finish the series first if you fancy a trade
 
Meanwhile a box of bits turned up from lr direct. And yes there is some of the dreaded blue bagged stuff.
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Chassis all welded up and ready for paint. Was a nightmare to get all the waxoil of, But got there in the end with a combination of scrapers. flap disc's, grinding discs, wires brushes and a mini da.
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In primer. 2K primer was used this time as I had run out of the cellulose primer.
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First coat of black on
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Finished product :)
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